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ANALYSIS ON THE EFFECTS OF THE ADDITIVELY MANUFACTURED ...

... SURFACE ON THE FATIGUE LIFE OF ALSI10MG, CONSIDERING THE DEFECT TOLERANCE

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Abstract:

The fatigue strength of parts manufactured via Laser Beam Melting (LBM) is reduced significantly by the process-induced surface area. To analyse this in more detail, specimens made of AlSi10Mg were manufactured with different process parameters, whereby two surface conditions, i.e., “as-built” and machined, were investigated. The results show a reduced fatigue strengths of the "as built" conditions, which is assumed to be caused by higher process-induced tensile residual stresses, while the notch effect due to the topography of the “as-built” surface conditions was less pronounced. Furthermore, precipitation hardening (T6) led to a significantly higher lifetime due to an increased defect tolerance. This underlines the importance of the defect tolerance for the fatigue strength of additively manufactured components.

Reference
ADD-2022-006

Title
ANALYSIS ON THE EFFECTS OF THE ADDITIVELY MANUFACTURED SURFACE ON THE FATIGUE LIFE OF ALSI10MG, CONSIDERING THE DEFECT TOLERANCE
Author(s)
P. Lehner, M. Ley, A. Al-Zuhairi, B. Blinn, R. Teutsch, T. Beck
DOI
10.48447/ADD-2022-006
Year of publication
2022
Publication type
conference paper (PDF)
Language
German
Keywords
Laser Beam Melting (LBM), defect tolerance, fatigue behaviour, defects, “as-built” surface

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Einfluss der Rissinitiierung und -Ausbreitung auf die Schwingfestigkeit additiv und konventionell
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M.Braun, H. Fassmer, F. Rolof, A. M. Müller, S. Ehlers, S. Sheikhi
10.48447/Add-2021-005
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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Einfluss der Rissinitiierung und -Ausbreitung auf die Schwingfestigkeit additiv und konventionell gefertigter Kerbproben aus austenitischem Stahl 316l
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10.48447/Add-2021-005
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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Hybride Additive Fertigung, Selektives Laserschmelzen, mikrostrukturelle Defekte, Nachbehandlungsverfahren, Betriebsfestigkeit
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10.48447/ADD-2020-005
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2020
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10.48447/ADD-2020-007
5. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2020
2020
conference paper (PDF)
German
Price €25.00
Bruchauslösende Inhomogenitäten bei PBF-LB AlSi10Mg-Bauteilen: Ermittlung der Rissinitiierungsphase aus dem CT-Scan
Author(s): L. Strauß, G. Löwisch
10.48447/ADD-2023-294
DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung
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10.48447/ADD-2023-294
DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung
2023
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Bruchauslösende Inhomogenitäten bei PBF-LB AlSi10Mg-Bauteilen: Ermittlung der Rissinitiierungsphase aus dem CT-Scan
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10.48447/ADD-2023-294
DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung
2023
conference paper (PDF)
German
PBF-LB,AlSi10Mg,Ermüdungsfestigkeit,Rissinitiierung,Computertomographie
Price €25.00
Online only
Charakterisierung der Ermüdungseigenschaften von Gitterstrukturen unter druckschwellender Belastung
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10.48447/ADD-2024-455
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Charakterisierung der Ermüdungseigenschaften von Gitterstrukturen unter druckschwellender Belastung
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M. Greiner, C. Mittelstedt
10.48447/ADD-2024-455
DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung 2024
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2024
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Online only
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2022
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10.48447/ADD-2022-014
2022
conference paper (PDF)
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6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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S.Springer, B. Seisenbacher, M. Leitner, F. Grün, T. Gruber, M. Lasnik, B.Oberwinkler
10.48447/Add-2021-014
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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German
Price €25.00
Experimentelle und numerische Untersuchungen zum Einfluss der Mehrachsigkeit auf das Versagen bei additiv gefertigten Proben aus ALSI10MG
Author(s): M.Hankele, I. Günther, M. Werz, S. Weihe
10.48447/Add-2021-007
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
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6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
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Laser Powder Bed Fusion, Versagen, Mehrachsigkeit, AlSi10Mg
Price €25.00
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2023
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2023
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10.48447/ADD-2023-307
DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung
2023
conference paper (PDF)
German
Price €25.00
Online only
ENHANCED FATIGUE AND LIGHTWEIGHT POTENTIAL ASSESSMENT OF ADDITIVELY MANUFACTURED MATERIALS BY SPECIFIC SHIOZAWA DIAGRAMS
Author(s): M. Merghany, M. Teschke, F. Stern, J. Tenkamp, F. Walther
10.48447/ADD-2022-005
2022
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ENHANCED FATIGUE AND LIGHTWEIGHT POTENTIAL ASSESSMENT OF ADDITIVELY MANUFACTURED MATERIALS BY SPECIFIC SHIOZAWA DIAGRAMS
ENHANCED FATIGUE AND LIGHTWEIGHT POTENTIAL ASSESSMENT OF ADDITIVELY MANUFACTURED MATERIALS BY SPECIFIC SHIOZAWA DIAGRAMS
M. Merghany, M. Teschke, F. Stern, J. Tenkamp, F. Walther
10.48447/ADD-2022-005
2022
Publication type: conference paper (PDF)
English
Laser powder bed fusion (PBF-LB), electron beam powder bed fusion (PBF-EB), AlSi10Mg, TiAl, 316L, fatigue behavior, fatigue damage tolerance 
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1
ENHANCED FATIGUE AND LIGHTWEIGHT POTENTIAL ASSESSMENT OF ADDITIVELY MANUFACTURED MATERIALS BY SPECIFIC SHIOZAWA DIAGRAMS
M. Merghany, M. Teschke, F. Stern, J. Tenkamp, F. Walther
10.48447/ADD-2022-005
2022
conference paper (PDF)
English
Laser powder bed fusion (PBF-LB), electron beam powder bed fusion (PBF-EB), AlSi10Mg, TiAl, 316L, fatigue behavior, fatigue damage tolerance
Price €25.00
Online only
Von der Entwicklung bis zum Einsatz einer additiv gefertigten Unterschenkelorthese für Patienten mit einem Charcot-Fuß
Author(s): T.Schafran, B. Schramm, G. Kullmer, D. T. Schraeder
10.48447/WP-2020-0171
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
conference paper (PDF)
German
Unterschenkelorthese, Additive Fertigung, Orthopädietechnik, Charcot-Fuß, Medizinprodukteverordnung (MDR) 
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Von der Entwicklung bis zum Einsatz einer additiv gefertigten Unterschenkelorthese für Patienten mit einem Charcot-Fuß
Von der Entwicklung bis zum Einsatz einer additiv gefertigten Unterschenkelorthese für Patienten mit einem Charcot-Fuß
T.Schafran, B. Schramm, G. Kullmer, D. T. Schraeder
10.48447/WP-2020-0171
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
Publication type: conference paper (PDF)
German
Unterschenkelorthese, Additive Fertigung, Orthopädietechnik, Charcot-Fuß, Medizinprodukteverordnung (MDR) 
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1
Von der Entwicklung bis zum Einsatz einer additiv gefertigten Unterschenkelorthese für Patienten mit einem Charcot-Fuß
T.Schafran, B. Schramm, G. Kullmer, D. T. Schraeder
10.48447/WP-2020-0171
6. Tagung des DVM-Arbeitskreises Additiv gefertigte Bauteile und Strukturen 2021
2021
conference paper (PDF)
German
Unterschenkelorthese, Additive Fertigung, Orthopädietechnik, Charcot-Fuß, Medizinprodukteverordnung (MDR)
Price €25.00