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Charakterisierung von struktur- und ermüdungsseitigen Skalierungseffekten in bionischen AM-Bauteilen

Die additive Fertigung bietet die Möglichkeit, Strukturen und Bauteile nach neuen Designkriterien zu gestalten und somit neue Funktionalitäten im Sinne des Leichtbaus zu integrieren. Die Qualifizierung ist besonders kostenintensiv, so dass sich die Frage nach ressourceneffizienten Prüfstrategien auf Basis runterskalierter Bauteile mit vergleichbaren geometrischen und (mikro)strukturellen Merkmalen stellt. Für die Reproduzierbarkeit und Übertragbarkeit von Untersuchungen müssen Skalierungseffekte (SE) hinsichtlich Mikrostruktur, Porosität, Defekte und mechanischer Leistungsfähigkeit betrachtet werden.

Es wurden FCRC-Brackets aus dem Flugzeugsektor ganzheitlich hinsichtlich Ausgangsgefüge, Wärmebehandlungseinfluss und Ermüdungsverhalten evaluiert. Anhand von Bauteilproben…

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Es wurden FCRC-Brackets aus dem Flugzeugsektor ganzheitlich hinsichtlich Ausgangsgefüge, Wärmebehandlungseinfluss und Ermüdungsverhalten evaluiert. Anhand von Bauteilproben verschiedener Skalierungen (Abb. 1a) von 100% bis 25% wurden prozess- und postprozessseitige SE auf die o.g. Aspekte hin bewertet und das Schädigungsverhalten mittels REM vergleichend analysiert. Ferner wurden zielorientierte Wärmebehandlungen von Ti-6Al-4V, der Einfluss der Mikrostruktur auf das Ermüdungsverhalten von FCRC-Brackets beschrieben. Das zyklische Verformungs- und Schädigungsverhalten wurde kontinuierlich mittels thermografischer Methoden (Abb. 1a) erfasst und betriebsrelevante Belastungsbedingungen berücksichtigt. Fraktografische Analysen wurden zur Ermittlung des Schädigungsverhaltens und zur Ermittlung des Spannungsintensitätsfaktors am bruchauslösenden Defekt nach Murakami (Öarea-Konzept) genutzt. Durch Vergleich der Bauteil-Wöhler-Kurven (Abb. 1b) und der Bauteil-Shiozawa-Kurven ließen sich die SE ermitteln und separieren, um letztendlich die Nutzung miniaturisierter Bauteilproben zur ressourceneffizienten Charakterisierung des Ermüdungsverhaltens bewerten zu können.

Reference: ADD-2023-303

Title: Charakterisierung von struktur- und ermüdungsseitigen Skalierungseffekten in bionischen AM-Bauteilen
Author(s): M. Zimpel, M. Teschke, J. Tenkamp, F. Walther
DOI: 10.48447/ADD-2023-303
Event: DVM-Arbeitskreis Arbeitskreis Additiv gefertigte Bauteile und Strukturen - Tagung
Year of publication: 2023
Publication type: conference paper (PDF)
Language: German
Keywords: Ti-6Al-4V,FCRC-Brackets,Bauteilprüfung,Ermüdungsverhalten,Bruchmechanik

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€25.00

Online only

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Prozess-Struktur-Eigenschaftsbeziehungen additiv gefertigter Gitterstrukturen auf Basis dreifach periodischer Minimalflächen (TPMS)

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1

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