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Nummerischen Untersuchung des Risswachstums in bauteilnahen Winkelstrukturen

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Die Bewertung von Ermüdungsrissen ist elementarer Bestandteil der technischen Auslegung dynamisch beanspruchter Strukturen. Obwohl abgewinkelte Bleche Standardbauteile der Umformtechnik darstellen, ist das Ermüdungsrisswachstum in Geometrien wie C- und L-Profilen bisher wenig untersucht. Zumeist beschränkt sich die Evaluation des Risswachstum auf den Bereich vor und nach der verfahrensbedingte Umformzone. Zur experimentellen Separation der Effekte von Material und Umformprozess ist ein genaues Verständnis des geometrischen Einflusses notwendig. Aus diesem Grund wollen wir in diesem Beitrag das Ermüdungsrisswachstum in ebensolchen Strukturen nummerisch betrachten, um den Einfluss der Blechdicke, des Biegewinkels und des verfahrensbedingten Umformradius auf die Ermüdungslebensdauer zu untersuchen. Am Beispiel eines L-Profils leiten wir den Spannungsintensitätsfaktor (SIF) als treibende Kraft des Risswachstums über den gesamten Risspfad ab. Besonderes Augenmerk wird auf die Entwicklung des SIF im Winkelbereich und seine Auswirkungen auf die Ermüdungslebensdauer gelegt. Die Evaluation erfolgt für mehrere anwendungsnahe Konfigurationen über einen umfassenden Parameterraum.
Die Ergebnisse zeigen, dass die SIF in einem abgewinkelten Blech für gegebene Belastungsbedingungen und Risslänge nicht ohne weiteres durch die SIF in einem äquivalenten geraden Blech angenähert werden kann. Biegewinkel und Radius führen zu einer Verzögerung oder Beschleunigung des Risswachstums, abhängig von der Risslänge. Diese Erkenntnisse liefern einen Beitrag zur Auslegung und Optimierung von Umformgeometrien im Hinblick auf das Ermüdungsrisswachstum und bieten gleichzeitig die Grundlage für den experimentellen Abgleich mit realen Halbzeugen.

Reference: BR-2024-356

Title: Nummerischen Untersuchung des Risswachstums in bauteilnahen Winkelstrukturen
Author(s): F. Dömling, F. Paysan, E. Breitbarth
DOI: 10.48447/BR-2024-356
Event: 56. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit – Tagung 2024
Year of publication: 2024
Publication type: conference paper (PDF)
Language: German
Keywords: FEM,L-Profil,Spannungsintensitätsfaktor,Schadenstoleranz

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Additiv gefertigter Edelstahl 316L: Charakterisierung des Schädigungs- und Versagensverhalten mittels biaxialer Experimente

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Numerische und experimentelle Bestimmung von Eigenspannungen in Getrieben

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Festlegung von Inspektionsintervallen für die zerstörungsfreie Prüfung von Radsatzwellen mit bruchmechanischen Bewertungsmethoden

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€25.00

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Author(s): F. Dittmann, M. Moattari, I. Varfolomeev

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Einfluss von Schweißeigenspannungen auf die Bruchzähigkeit von Rohrverbindungen

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1

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€25.00

Online only

Author(s): M. Holzwarth, W. Baer, U. Mayer, S. Weihe

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1

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Author(s): G. Kullmer, D. Weiß, B. Schramm

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1

German

€25.00

Online only

Author(s): V. Schöne, F. Paysan, E. Breitbarth

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Mechanismen der Bruchflächenverdrehung bei dünnwandigen AA2024-T3 Aluminiumblechen

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