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Modal driven load tailoring for efficient vibration fatigue assessment on non-stationary processes: A versatile approach exploiting the Fatigue Damage Spectrum

The Fatigue Damage Spectrum (FDS) serves as a versatile tool for assessing vibration loads based on their dynamic responses. It gained massive popularity due its simplicity and its unique ability to assess a loads’ potential to excite critical modes. Beyond the FDS’ conventional applications, this research proposes a novel load tailoring approach that extracts the most fatigue-relevant portions. The basic premise is to recover the highest response amplitudes within the FDS’ set of single-degree-of-freedom systems, following the principle of structure independence. The proposed method utilizes the FDS’ modal background to identify the location of peak responses for frequency, enabling the synthesis of a condensed time history enriched with high fatigue content. This is…

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The Fatigue Damage Spectrum (FDS) serves as a versatile tool for assessing vibration loads based on their dynamic responses. It gained massive popularity due its simplicity and its unique ability to assess a loads’ potential to excite critical modes. Beyond the FDS’ conventional applications, this research proposes a novel load tailoring approach that extracts the most fatigue-relevant portions. The basic premise is to recover the highest response amplitudes within the FDS’ set of single-degree-of-freedom systems, following the principle of structure independence. The proposed method utilizes the FDS’ modal background to identify the location of peak responses for frequency, enabling the synthesis of a condensed time history enriched with high fatigue content. This is particularly beneficial for handling the challenges associated with non-stationary vibration loading.

Our proposed method proves to have many advantages for an effective and efficient handling of load assumption for random vibration fatigue, in experimental but also numerical settings. On the former it reduces testing time by reaching failure faster with a close to real load. On the latter it allows to simulate only the most critical portions. Notably, the proposed method is independent of the Miner coefficient used for linear damage accumulation, which makes it greatly more powerful than other mission synthesis approaches found in existing literature. In a study, where we challenged the general assumptions connected to the FDS, we tested the procedure for a two-dimensional approach of the FDS, extending its capability to handle two-degree-of-freedom systems. This expansion provides additional information that can be incorporated into the final tailored signal.

Lastly, in an extended method, we present how this approach can be enhanced through a frequency domain analysis to deal with damage-equality of loading. This streamlines fatigue calculations by simulating the most critical portions in the time and securing damage-equality in the frequency domain.

The validation of the method involves real acquisitions from diverse fields (e.g., automotive, railway, aviation) and showcases of the method's versatility. One interesting field of application lies in identifying critical operational conditions by matching these with the events derived from the procedure. Our proposal culminates with the assessment of the method’s effectiveness when applying the proposed procedure on a real test case tailoring an acceleration time-history measured on a train.

Artikelnummer
VAL5-2024-045

Titel
Modal driven load tailoring for efficient vibration fatigue assessment on non-stationary processes: A versatile approach exploiting the Fatigue Damage Spectrum
Autor(en)
G. Curti, T. Dengler, M. Palmieri, A. Trapp, P. Wolfsteiner, F. Cianetti, K. Schneider
DOI
10.48447/VAL5-2024-045
Veranstaltung
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
Jahr der Veröffentlichung
2024
Publikationsart
Tagungsmanuskript (PDF)
Sprache
Englisch
Stichwörter
random vibration loading,non stationary loading,mission syntesis,fatigue damage spectrum,modal decomposition

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Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading
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Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
A. Trapp, P. Wolfsteiner
10.48447/VAL5-2024-053
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
structural dynamics,non-stationarity matrix,non-stationary vibration loading,random vibration fatigue 
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1
Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
A. Trapp, P. Wolfsteiner
10.48447/VAL5-2024-053
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
structural dynamics,non-stationarity matrix,non-stationary vibration loading,random vibration fatigue
Preis 25,00 €
Nur online erhältlich
Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg
Autor(en): B. Möller, M. Scurria, T. Korschinsky
10.48447/VAL5-2024-030
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
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Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg
Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg
B. Möller, M. Scurria, T. Korschinsky
10.48447/VAL5-2024-030
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
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1
Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg
B. Möller, M. Scurria, T. Korschinsky
10.48447/VAL5-2024-030
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
additive manufacturing,cyclic material behavior,incremental step test,Fatigue Life Curve,strain-life curve
Preis 25,00 €
Nur online erhältlich
Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data
Autor(en): L. Solazzi, A. Mazzoni, N. Danzi, M. Cima
10.48447/VAL5-2024-022
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random fatigue,damage counting,wheel,stress acquisition 
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Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data
Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data
L. Solazzi, A. Mazzoni, N. Danzi, M. Cima
10.48447/VAL5-2024-022
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
random fatigue,damage counting,wheel,stress acquisition 
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1
Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data
L. Solazzi, A. Mazzoni, N. Danzi, M. Cima
10.48447/VAL5-2024-022
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random fatigue,damage counting,wheel,stress acquisition
Preis 25,00 €
Nur online erhältlich
VAL5 Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
10.48447/VAL5-2024-BB
978-3-9820591-3-6
Herausgeber: A. Esderts, S. Werdin, C. Bleicher
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Berichtsband (PDF)
Englisch
Variable Amplitude Loading, VAL, VAL5 
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VAL5 Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
VAL5 Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
10.48447/VAL5-2024-BB
978-3-9820591-3-6
A. Esderts, S. Werdin, C. Bleicher
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Berichtsband (PDF)
Englisch
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VAL5 Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
10.48447/VAL5-2024-BB
978-3-9820591-3-6
A. Esderts, S. Werdin, C. Bleicher
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Berichtsband (PDF)
Englisch
Variable Amplitude Loading, VAL, VAL5
Preis 90,00 €
Nur online erhältlich
An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
Autor(en): D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random loading,critical plane,maximum variance 
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An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
random loading,critical plane,maximum variance 
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An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random loading,critical plane,maximum variance
Preis 25,00 €
Nur online erhältlich
Fatigue strength assessment of tube-to-flange welded steel joints with reinforcement ribs under variable amplitude loadings according to the Peak Stress Method
Autor(en): A. Visentin, A. Campagnolo, V. Babini, G. Meneghetti
10.48447/VAL5-2024-052
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
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Fatigue strength assessment of tube-to-flange welded steel joints with reinforcement ribs under variable amplitude loadings according to the Peak Stress Method
Fatigue strength assessment of tube-to-flange welded steel joints with reinforcement ribs under variable amplitude loadings according to the Peak Stress Method
A. Visentin, A. Campagnolo, V. Babini, G. Meneghetti
10.48447/VAL5-2024-052
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Steel welded joints,Variable Amplitude loads,Fatigue testing,Peak Stress Method,Automated fatigue strength assessment 
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Fatigue strength assessment of tube-to-flange welded steel joints with reinforcement ribs under variable amplitude loadings according to the Peak Stress Method
A. Visentin, A. Campagnolo, V. Babini, G. Meneghetti
10.48447/VAL5-2024-052
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
Steel welded joints,Variable Amplitude loads,Fatigue testing,Peak Stress Method,Automated fatigue strength assessment
Preis 25,00 €
Nur online erhältlich
Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
Autor(en): K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
cracks,damage tolerance,plasticity,spike overloads,spectrum loading 
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Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
cracks,damage tolerance,plasticity,spike overloads,spectrum loading 
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1
Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
cracks,damage tolerance,plasticity,spike overloads,spectrum loading
Preis 25,00 €
Nur online erhältlich
Application of nonlinear damage accumulation rules for predicting fatigue life of additivelly manufactured composites
Autor(en): J. Klemenc, J. Kajbic
10.48447/VAL5-2024-011
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
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1
Application of nonlinear damage accumulation rules for predicting fatigue life of additivelly manufactured composites
Application of nonlinear damage accumulation rules for predicting fatigue life of additivelly manufactured composites
J. Klemenc, J. Kajbic
10.48447/VAL5-2024-011
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Additive manufactures,bio-degradable composites,variable amplitude loading,fatigue life,nonlinear damage accumulation hypotheses 
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1
Application of nonlinear damage accumulation rules for predicting fatigue life of additivelly manufactured composites
J. Klemenc, J. Kajbic
10.48447/VAL5-2024-011
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
Additive manufactures,bio-degradable composites,variable amplitude loading,fatigue life,nonlinear damage accumulation hypotheses
Preis 25,00 €
Nur online erhältlich
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
Autor(en): A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
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A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
critical plane criterion,non-stationary loading,non-stationarity matrix,multiaxial fatigue,random vibration fatigue 
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1
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
critical plane criterion,non-stationary loading,non-stationarity matrix,multiaxial fatigue,random vibration fatigue
Preis 25,00 €
Nur online erhältlich
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
Autor(en): P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum 
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1
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum 
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1
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum
Preis 25,00 €
Nur online erhältlich
Data-driven load spectrum estimator for non-stationary random vibration loading
Autor(en): D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random vibration loading,non-stationary loading,load spectrum estimator,spectral methods,machine learning 
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Data-driven load spectrum estimator for non-stationary random vibration loading
Data-driven load spectrum estimator for non-stationary random vibration loading
D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
random vibration loading,non-stationary loading,load spectrum estimator,spectral methods,machine learning 
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Data-driven load spectrum estimator for non-stationary random vibration loading
D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
random vibration loading,non-stationary loading,load spectrum estimator,spectral methods,machine learning
Preis 25,00 €
Nur online erhältlich
Application of the Local Strain Approach to estimate fatigue life of clinched joints under constant and variable amplitude loading in different loading conditions
Autor(en): B. Spak, M. Schlicht, P. Froitzheim, W. Flügge, M. Kästner
10.48447/VAL5-2024-046
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
Clinching,mechanical joining,Local Strain Approach,fatigue,variable amplitude loading 
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Application of the Local Strain Approach to estimate fatigue life of clinched joints under constant and variable amplitude loading in different loading conditions
Application of the Local Strain Approach to estimate fatigue life of clinched joints under constant and variable amplitude loading in different loading conditions
B. Spak, M. Schlicht, P. Froitzheim, W. Flügge, M. Kästner
10.48447/VAL5-2024-046
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Clinching,mechanical joining,Local Strain Approach,fatigue,variable amplitude loading 
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1
Application of the Local Strain Approach to estimate fatigue life of clinched joints under constant and variable amplitude loading in different loading conditions
B. Spak, M. Schlicht, P. Froitzheim, W. Flügge, M. Kästner
10.48447/VAL5-2024-046
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Tagungsmanuskript (PDF)
Englisch
Clinching,mechanical joining,Local Strain Approach,fatigue,variable amplitude loading
Preis 25,00 €
Nur online erhältlich