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Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg

Incremental Step Tests (IST) [1] are well-known as variable amplitude loading strain-controlled fatigue tests that provide a full description of the cyclic stress-strain behavior in addition to monotonic tensile loading curves with only one test. Therefore, ISTs have a great potential to be used for material screening and to reduce the effort in deriving fatigue properties, which are presented as Wöhler- or Gaßner-lines, for example. However, fatigue lives from ISTs are not correlated to the ones from constant amplitude loading (CAL; Wöhler tests) and strain-life curves cannot be directly derived.

This work presents the use of ISTs as screening test for comparison of the cyclic behavior of additively manufactured (AMed) metallic structures focusing on Powder Bed Fusion –…

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This work presents the use of ISTs as screening test for comparison of the cyclic behavior of additively manufactured (AMed) metallic structures focusing on Powder Bed Fusion – Laser Beam / metallic (PBF-LB/M) of AlSi10Mg. Motivation for this screening is given by the lack of knowledge for this comparatively new manufacturing process and large number of process parameters and influences on the cyclic structural behavior. Therefore, a screening using ISTs gives a first information on the fatigue performance of a specific configuration. The configuration might be linked to a certain set of manufacturing parameters, but also relate to the resulting effects of internal defects, state of surface finishing, heat treatment or even the location and orientation within the building chamber. The resulting cyclic structural behavior which depends on the distribution and size of pores as well as the surface conditions, can be derived from ISTs and help to understand the influence und interaction of process parameters and build orientation under service loading.

In order to further decrease the reaction time within the process of manufacturing parameter optimization, a method [2] has been derived combining ISTs with CAL force-controlled tests to derive the corresponding strain-life curves or Fatigue Life Curves [3] of AlSi10Mg AMed aluminum structures, for the first time. In this method, two ISTs, one CAL force-controlled test and the cumulative damage according to the Palmgren-Miner’s rule [4, 5] are used to derive a continuous S-N curve from the LCF to the VHCF regime with respect to the cyclic material behavior.

Artikelnummer: VAL5-2024-030

Titel: Application of Incremental Step Tests for Screening and Deriving Cyclic Properties of Metal Structures Using the Example of Additively Manufactured AlSi10Mg
Autor(en): B. Möller, M. Scurria, T. Korschinsky
DOI: 10.48447/VAL5-2024-030
Veranstaltung: VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
Jahr der Veröffentlichung: 2024
Publikationsart: Tagungsmanuskript (PDF)
Sprache: Englisch
Stichwörter: additive manufacturing,cyclic material behavior,incremental step test,Fatigue Life Curve,strain-life curve

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): L. Solazzi, A. Mazzoni, N. Danzi, M. Cima

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1

Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Herausgeber: A. Esderts, S. Werdin, C. Bleicher

VAL5 Fifth International Conference on Material and Component Performance under Variable Amplitude Loading

Publikationsart: Berichtsband (PDF)

Englisch

90,00 €

Nur online erhältlich

Autor(en): A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner

A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich

Autor(en): P.M. Kyaw, M. Braun

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1

Probabilistic fatigue crack propagation assessment of hydrogen pipelines

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): E. Schäfer, V. Chmelko, M. Kučerková

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1

Loading spectra of the trailer chassis

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): M. Palmieri, G. Morettini, G. Zucca, F. Cianetti, C. Braccesi

A fatigue damage assessment approach in vibration fatigue exploiting the static approach

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich

Autor(en): J. Klemenc, J. Kajbic

Application of nonlinear damage accumulation rules for predicting fatigue life of additivelly manufactured composites

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich

Autor(en): C. Fällgren, M. Vormwald

Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich

Autor(en): P. Schwarz, P. Häfele, T. Langlois

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1

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Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): B. Spak, M. Schlicht, P. Froitzheim, W. Flügge, M. Kästner

Application of the Local Strain Approach to estimate fatigue life of clinched joints under constant and variable amplitude loading in different loading conditions

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich