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Berücksichtigung umforminduzierter Schädigung in der Bauteilauslegung

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Description

Seit kurzem ist bekannt, dass die durch den Umformprozess induzierte Schädigung die Leistungsfähigkeit des umgeformten Materials beeinflusst. Allerdings wurden diese Untersuchungen bisher nur an einfachen Proben durchgeführt und nicht auf die Leistungsfähigkeit realer Bauteile ausgerichtet. Dazu ist eine grundlegende wissenschaftliche Untersuchung des Einflusses der Schädigung auf die Streuung der Leistungsfähigkeit umformtechnisch hergestellter Bauteile unabdingbar. Die besondere Fokussierung auf die Streuung liegt darin begründet, dass diese Untersuchungen anschließend in probabilistische Sicherheitskonzepte integriert werden können, in denen die umforminduzierte Schädigung bisher nicht quantitativ berücksichtigt werden. Als Demonstrator dient ein durch Fließpressen hergestellter Airbag-Druckbehälter mit kontrollierter Schädigung durch Anpassung der Prozessparameter. Das Kriterium zur Bewertung der Leistungsfähigkeit des Bauteils ist die Bruchlast des Airbag-Druckbehälters, der Berstdruck, welcher auf einer Prüfmaschine vom Typ Z250 in Innendruckversuchen getestet wird. Um die Streuung zu quantifizieren, wird ein schädigungsmechanisches Modell verwendet, welches dahingehend modifiziert wird, die Streuung in der Bruchlast durch streuende Schädigungsparameter abzubilden. Nachdem dieses Modell anhand von Berstversuchen validiert wurde, wird es in Kombination mit Methoden der Unsicherheitsquantifizierung zur Quantifizierung der Streuungen eingesetzt. Durch diesen Ansatz können benötigte Sicherheitsfaktoren reduziert werden und somit zum Leichtbau beigetragen werden.

Reference: BR-2025-508

Title: Berücksichtigung umforminduzierter Schädigung in der Bauteilauslegung
Author(s): S. Münstermann, N. C. Fehlemann
DOI: 10.48447/BR-2025-508
Event: 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit – Tagung 2025
Year of publication: 2025
Publication type: conference paper (PDF)
Language: German
Keywords: Schädigungsmechanik,Berstversuche,Probabilistik,Sicherheitskonzepte

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€25.00

Online only New

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Online only New

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Duktile Schädigung und Versagen unter ebener biaxialer Belastung

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€25.00

Online only New

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€25.00

Online only New

Author(s): R. Boukellif, S. Hilleke, J. Litzba, W. Riesen

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€25.00

Online only New

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Ermittlung von Kitagawa-Takahashi Diagrammen mittels Gleichstrom-Potentialsondenmessungen

Publication type: conference paper (PDF)

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€25.00

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Author(s): B. Mushtaq, H.R. Bayat, A. Vötterl

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Prediction of Residual Stresses in Heat-Treated Gears Using Finite Element-Based Artificial Neural Networks

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€25.00

Online only New

Author(s): M. Holzwarth, W. Baer, U. Mayer, S. Weihe

Master Curve-Auswertungen und Untersuchung des Größeneffekts für C(T)-Proben - aktuelle Erkenntnisse zur Untersuchung des Master Curve Konzepts für ferritisches Gusseisen mit Kugelgraphit bei dynamischer Beanspruchung (Projekt MCGUSS)

Publication type: conference paper (PDF)

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€25.00

Online only New

Author(s): G. Kullmer, D. Weiß, B. Schramm

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Beschreibung des R- und des Temperatureinflusses sowie des Einlaufverhaltens bei experimentell bestimmten Rissfortschrittskurven mit dem Exponentialansatz

Publication type: conference paper (PDF)

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