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Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten

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Sicherheitsrelevante Bauteile, bei denen ein Versagen im Betrieb katastrophale Folgen haben könnte, sind in der Regel für eine sehr geringe Ausfallwahrscheinlichkeit ausgelegt und unterliegen strengen Qualifizierungsverfahren gemäß den von den Aufsichtsbehörden festgelegten Richtlinien. Die Hersteller sind oft gezwungen, Tests an realen oder skalierten Komponenten durchzuführen, um die Strukturintegrität unter definierten Belastungsbedingungen sicherzustellen, die in der Regel strenger sind als die im Betrieb zu erwartenden. Dies ist in der Regel mit einem enormen experimentellen und finanziellen Aufwand verbunden. Daher versuchen die Unternehmen, neue Strategien wie digitale Zwillinge zu entwickeln, mit denen die Kosten massiv gesenkt werden können, ohne die Sicherheit zu beeinträchtigen. In dieser Arbeit wird ein neues quasistatisches Prüf- und Bewertungskonzept vorgestellt, dessen Hauptidee darin besteht, die experimentelle Prüfung von Bauteilen durch die Prüfung von für das Bauteil repräsentativen Proben zu ersetzen oder zumindest zu reduzieren. Der größte Vorteil des vorgeschlagenen Konzepts besteht darin, dass die Versuche auf Laborprüfmaschinen durchgeführt werden können. Die Wirksamkeit der Methodik wird anhand der Bewertung der Strukturintegrität einer Turbinenscheibe aus einer Ni-Basis-Superlegierung für Flugzeugtriebwerke bei Überdrehzahl demonstriert.

Reference: BR-2025-536

Title: Anwendung von repräsentativen Proben zur Bewertung der Strukturintegrität von sicherheitsrelevanten Komponenten
Author(s): M. Madia, J. Zhu, M. Schurig, J. Kruse, F. Conrad, H. Schlums, C. Kontermann, U. Zerbst
DOI: 10.48447/BR-2025-536
Event: 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit – Tagung 2025
Year of publication: 2025
Publication type: conference paper (PDF)
Language: German
Keywords: Strukturintegrität,Bruchmechanik,Turbinenscheibe,Repräsentative Proben

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Beschreibung von Ermüdungsrisswachstum in duktilen Materialien unter proportionalen und nicht-proportionalen Beanspruchungen

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€25.00

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Duktile Schädigung und Versagen unter ebener biaxialer Belastung

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Ermittlung von Kitagawa-Takahashi Diagrammen mittels Gleichstrom-Potentialsondenmessungen

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Author(s): F. Dittmann, I. Varfolomeev, M. Gerstenberg, R. Fussik, V. H. Skrzypczak

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Bruchmechanische Bewertung der Wasserstoffverträglichkeit von Bestandsarmaturen

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Author(s): D. Weiß, S. Krome, T. Duffe, G. Kullmer

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Author(s): M. Hofmann, R. Anderssohn, N. Jesch-Weigel, R. Zielke, T. Wallmersperger

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Editor(s): Andreas Ricoeur

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