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Schichtbasierte Schwingfestigkeitsbewertung von Gussbauteilen

Die Bewertung der Ermüdungsfestigkeit moderner Gussbauteile ist eine komplexe Aufgabe, die ständig durch Leichtbaudesign und Umweltanforderungen vorangetrieben wird. Grundsätzlich wird die Ermüdungsfestigkeit durch statistisch verteilte Kerben oder Defekte innerhalb des Bauteils beeinflusst, was eine lokale Bewertung aufwendig macht. In dieser Arbeit wird ein schichtweises, ingenieurmäßig anwendbares Bewertungsinstrument unter Berücksichtigung der lokalen Herstellungsbedingungen vorgestellt.

Basierend auf Fraktographie und Computertomographie werden Defektverteilungen schichtweise, beginnend an der Oberfläche, bestimmt und die Schwingfestigkeit unter Verwendung von Mikrostrukturgröße und zyklischen Belastungsparametern berechnet.

Darüber hinaus wird die…

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Darüber hinaus wird die Bauteillebensdauer maßgeblich durch den effektiven Eigenspannungszustand in der Schicht beeinflusst. Daher wurde ein elastisch-plastisches Materialmodell verwendet, um die Umverteilung der Eigenspannungen bei zyklischer Belastung zu berücksichtigen. Anhand der Analyse von gleitgeschliffenen und polierten Proben wird die Methode unter Berücksichtigung des zyklisch stabilen Mittelspannungszustandes validiert.

Diese auf Bruchmechanik basierende Methode zur Bewertung der Ermüdungsfestigkeit wurde für die Gusswerkstoffe AlSi8Cu3, AlSi7Mg0.3, G21Mn5+N und G12MnMo7-4+QT entwickelt und ist für eine bauteilähnliche Prüfung in Abb. 1 dargestellt. Der technische Anriss im Bauteil wurde mit Risslumineszenz detektiert, siehe Abb.2. Für alle untersuchten Werkstoffe wird die Dauerfestigkeit innerhalb eines Bereichs von etwa 10 % berechnet. Dieses umfassende Konzept bietet einen ingenieurmäßig anwendbaren Ansatz für die fertigungsprozessbasierte Auslegung von Gusskomponenten und verwandten Verfahren.

Reference: BF-2025-617

Title: Schichtbasierte Schwingfestigkeitsbewertung von Gussbauteilen
Author(s): M. Oberreiter, M. Stoschka, F. Grün
DOI: 10.48447/BF-2025-617
Event: Strukturfestigkeit und Produktlebenszyklus – Vom Design bis zur Kreislaufwirtschaft – Tagung 2025
Year of publication: 2025
Publication type: conference paper (PDF)
Language: German
Keywords: Bruchmechanik,Schwingfestigkeit,Computertomographie,Gussbauteile,Zyklisches Materialverhalten

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Markt- und nutzungsabhängige Auslegung durch Betrachtung von Kundenprofilen und Geodaten

Publication type: conference paper (PDF)

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€25.00

Online only New

Author(s): C. Gaier, W. Hübsch, G. Spindelberger

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Multiaxiale Lebensdaueranalyse auf Basis komplexer Invarianten im Vergleich zu Ansätzen mit kritischer Schnittebene

Publication type: conference paper (PDF)

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German

€25.00

Online only New

Editor(s): M. Decker

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51. Tagung des Arbeitskreises Betriebsfestigkeit

Publication type: conference proceedings (PDF)

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€90.00

Online only New

Author(s): J. T. Sattler, S. Schoenfeld

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Ein Fuzzy-Ansatz zur Berücksichtigung von Unschärfen in der Gesamtfahrzeugsimulation

Publication type: conference paper (PDF)

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German

€25.00

Online only New

Author(s): R. Schrank

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Simulationsgestützte Omission von Betriebslastsignalen

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German

€25.00

Online only New

Author(s): F. Ellmer

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Rechnerischer Festigkeitsnachweis für additiv gefertigte Bauteile aus 316L

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German

€25.00

Online only New

Author(s): S. Bucher, A.-K. Kohlhepp, U. Zäumer, B. Schuller

E-ANTRIEBS VALIDIERUNG: WIE PRÜFLINGSEIGENSCHAFTEN ZUKÜNFTIG BEI DER VALIDIERUNG DER BETRIEBSFESTIGKEIT GEZIELT EINGESETZT WERDEN KÖNNEN.

Publication type: conference paper (PDF)

German

€25.00

Online only New

Author(s): C. Jia, D. Baiz, H. Mauch, A. Esderts

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Betriebsfestigkeitsbewertung von Aluminiumguss durch den Einsatz digitaler Zwillinge und maschinellem Lernen

Publication type: conference paper (PDF)

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Author(s): A. Grundler, J. Mischko, T. Bublat, W. Haydn

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Qualitative Bewertung von Zuverlässigkeitsaussagen in der Produktentwicklung und -absicherung

Publication type: conference paper (PDF)

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€25.00

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Author(s): E. Stolz, T. Fünfkirchler, R. Masendorf, S. Hübner, A. Esderts, B.-A. Behrends

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Einfluss eines modifizierten Warmumformverfahrens auf die Bauteilschwingfestigkeit von warmumgeformten dicken Blechen aus 22MnB5

Publication type: conference paper (PDF)

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€25.00

Online only New

Author(s): M. Stoschka, M. Horvath, F. Grün

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Bewertung der Fertigungsqualität von Gussbauteilen hinsichtlich Ermüdungsfestigkeit

Publication type: conference paper (PDF)

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German

€25.00

Online only New