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Low Cycle Fatigue Behavior of Hot-Bent Basal Textured AZ31B Wrought Magnesium Alloy

To reduce CO2 emissions, innovative lightweight materials such as twin rolled cast magnesium alloys will become considerably more important in the future. However, the use of such lightweight structures, e.g. in the automotive industry, requires good knowledge of fatigue behavior and its modeling.
Through the manufacturing process of magnesium wrought alloys, a strong basal texture develops. Compressive stress perpendicular or tensile stress parallel to the c-axis of the hexagonal lattice activates primarily {10-12} tension twins as the main plastic deformation mechanism. The basal texture, twinning and detwinning lead to asymmetric and anisotropic yield strengths, to ideal plastic material behavior during twin formation and sigmoidal shaped stress-strain hystereses.…

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To reduce CO2 emissions, innovative lightweight materials such as twin rolled cast magnesium alloys will become considerably more important in the future. However, the use of such lightweight structures, e.g. in the automotive industry, requires good knowledge of fatigue behavior and its modeling.
Through the manufacturing process of magnesium wrought alloys, a strong basal texture develops. Compressive stress perpendicular or tensile stress parallel to the c-axis of the hexagonal lattice activates primarily {10-12} tension twins as the main plastic deformation mechanism. The basal texture, twinning and detwinning lead to asymmetric and anisotropic yield strengths, to ideal plastic material behavior during twin formation and sigmoidal shaped stress-strain hystereses. In addition, macroscopic bands of twinned grains (BTGs) are formed, in which the compressive strain is larger than in the adjacent regions of the BTGs, resulting in a discontinuous strain field. In the recent past, fatigue modeling considering the mentioned aspects have been successfully performed on planar twin-roll-cast magnesium sheets. However, investigations on the fatigue behavior of hot-bent magnesium structures, where the microstructure of the material changes significantly in the forming zones, are still lacking.
Therefore, a novel uniaxial specimen is developed to investigate the influence of the microstructural changes caused by the large plastic deformation and the heat influx during the hot-bending process on the low cycle fatigue behavior. The geometry of the hot-bent uniaxial specimen ensures an almost homogeneous uniaxial stress state in the gauge length. Specimens with different forming temperatures, forming feed rates and orientations of the rolling direction are examined. Microstructural analyses with optical microscopy, scanning electron microscopy and electron backscatter diffraction show that dynamic recrystallization occurs and the strong basal texture persists after the hot-bending process. For fatigue modeling, the recently proposed highly strained volume is used. Therefore, in-situ strain field measurements are made during the fatigue tests to evaluate local fatigue parameters in the BTGs. The fatigue tests reveal that the first macroscopic crack always starts within the BTGs and that the forming process can enhance the fatigue properties of AZ31B magnesium alloy.

Reference
LCF9-2022-054

Title
Low Cycle Fatigue Behavior of Hot-Bent Basal Textured AZ31B Wrought Magnesium Alloy
Author(s)
A. Nischler, O. Huber, H. Saage
DOI
10.48447/LCF9-2022-054
Event
LCF9 - Ninth International Conference on Low Cycle Fatigue
Year of publication
2022
Publication type
conference paper (PDF)
Language
English
Keywords
low cycle fatigue,hot-bent uniaxial specimen,highly strained volume,twinnig,AZ31B

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1
LCF9 Ninth International Conference on Low Cycle Fatigue
10.48447/LCF9-2022-BB
T. Beck, E. Charkaluk
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference proceedings (PDF)
English
Low Cycle Fatigue, LCF
Price €90.00
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
Author(s): H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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1
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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1
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards
Price €25.00
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Author(s): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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1
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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1
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue
Price €25.00
Online only
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
Author(s): F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen 
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1
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen 
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1
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen
Price €25.00
Online only
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
Author(s): E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth 
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1
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth 
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1
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth
Price €25.00
Online only
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
Author(s): R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation 
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1
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation 
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1
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation
Price €25.00
Online only
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
Author(s): S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC 
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In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC 
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1
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC
Price €25.00
Online only
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Author(s): M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
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Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L 
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1
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L
Price €25.00
Online only
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Author(s): J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests
Price €25.00
Online only
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Author(s): E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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1
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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1
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity
Price €25.00
Online only
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
Author(s): A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue 
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1
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue 
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1
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue
Price €25.00
Online only