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Influence of alloy and weld angle on the fatigue performance of aluminum structures

Low Cycle Fatigue (LCF, 10³<N<105) and High Cycle Fatigue (HCF, 105<N<108) are based on different failure mechanisms. LCF is characterized by local plastic deformations whereas HCF failure is the result of linear elastic deformations. Indeed, dominating local plastic deformations require a local assessment of strains and stresses in the structure. Especially in the low cycle fatigue range and at local notches with stress concentrations the knowledge of the cyclic material behavior is essential for adequate fatigue design. This makes it necessary to describe the cyclic material in advance.

 

Aluminum structures in civil engineering under fatigue loading are designed according to Eurocode 9 (EC 9, DIN EN 1999-1-3). Herein the…

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Low Cycle Fatigue (LCF, 10³<N<105) and High Cycle Fatigue (HCF, 105<N<108) are based on different failure mechanisms. LCF is characterized by local plastic deformations whereas HCF failure is the result of linear elastic deformations. Indeed, dominating local plastic deformations require a local assessment of strains and stresses in the structure. Especially in the low cycle fatigue range and at local notches with stress concentrations the knowledge of the cyclic material behavior is essential for adequate fatigue design. This makes it necessary to describe the cyclic material in advance.

 

Aluminum structures in civil engineering under fatigue loading are designed according to Eurocode 9 (EC 9, DIN EN 1999-1-3). Herein the design check is conducted with the nominal stress concept irrespective of the stress range. Thus, LCF as well as HCF stress ranges are covered with the same concept. Furthermore, the given notch classes in EC 9 are valid for all regulated aluminum alloys even though this includes significantly varying strength values. In addition, the EC 9-design concept does not differentiate between base material and welded structures. Consequently, also the heat-affected zone (HAZ), which is often decisive for the fatigue performance of aluminum, is not explicitly considered.

The research objective is therefore, to investigate the influence of different alloys and welded material (HAZ) on the fatigue behavior of aluminum. In addition, the direction of the weld and its influence on the fatigue strength is explored. This is done by stress- and strain-controlled-tests of different aluminum alloys. To this purpose, specimen out of base material as well as welded specimen with different angles between weld and force direction were investigated. By analyzing the resulting hysteresis curves of strain-controlled tests, cyclic hardening and cyclic softening effects were detected. Furthermore, a general description of the cyclic material behavior was evaluated by adapting the stabilized hysteresis to the well-used Ramberg-Osgood-equation. The resulting information was used to describe the material behavior next to notches in the low cycle fatigue range.

In this paper, the procedure of the strain-controlled testing is described and results are presented and discussed. It already can be observed, that the fatigue performance of aluminum is definitely influenced by the material and the weld direction.

Reference
LCF9-2022-012

Title
Influence of alloy and weld angle on the fatigue performance of aluminum structures
Author(s)
D. Siebert, C. Radlbeck, M. Mensinger, J. Diller
DOI
10.48447/LCF9-2022-012
Event
LCF9 - Ninth International Conference on Low Cycle Fatigue
Year of publication
2022
Publication type
conference paper (PDF)
Language
English
Keywords
aluminium alloy,heat-affected-zone,strain-controlled-testing,cyclic material behavior,plastification at notches

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1
Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
J. Man, I. Šulák, A. Chlupová, L. Douša, J. Polák
10.48447/LCF9-2022-077
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Selective laser melting,Low cycle fatigue,Austenitic stainless steel,Dislocation microstructure,Transmission electron microscopy (TEM) 
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1
Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
J. Man, I. Šulák, A. Chlupová, L. Douša, J. Polák
10.48447/LCF9-2022-077
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Selective laser melting,Low cycle fatigue,Austenitic stainless steel,Dislocation microstructure,Transmission electron microscopy (TEM)
Price €25.00
Online only
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Author(s): P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography 
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1
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography 
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1
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography
Price €25.00
Online only
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Author(s): I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature
Price €25.00
Online only
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Author(s): J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests
Price €25.00
Online only
Structural finite element analysis using material model with Prandtl operator approach
Author(s): D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis 
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1
Structural finite element analysis using material model with Prandtl operator approach
Structural finite element analysis using material model with Prandtl operator approach
D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis 
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1
Structural finite element analysis using material model with Prandtl operator approach
D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis
Price €25.00
Online only
Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
Author(s): F. Himmelbauer, B. T. Seisenbacher, G. Winter, F. Grün
10.48447/LCF9-2022-016
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue life assessment,Residual stress development,Material modelling,Martensitic steel,LCF 
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1
Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
F. Himmelbauer, B. T. Seisenbacher, G. Winter, F. Grün
10.48447/LCF9-2022-016
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fatigue life assessment,Residual stress development,Material modelling,Martensitic steel,LCF 
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1
Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
F. Himmelbauer, B. T. Seisenbacher, G. Winter, F. Grün
10.48447/LCF9-2022-016
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue life assessment,Residual stress development,Material modelling,Martensitic steel,LCF
Price €25.00
Online only
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
Author(s): N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English 
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English 
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Price €25.00
Online only
Author(s): M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force
Price €25.00
Online only
Strain-based life assessment of components made of ductile cast iron
Author(s): J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter
Price €25.00
Online only
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Author(s): E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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1
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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1
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
multiaxial loadings,fatigue life,experimental validation,confined plasticity
Price €25.00
Online only
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
Author(s): H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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1
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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1
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards
Price €25.00