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Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel

Current efforts in lightweight design require the use of increasingly high strength steels. The superior characteristics (high strength and high ductility) of martensitic steels are ideally suited for sophisticated applications, but these steels show a cyclic material behaviour that is difficult to describe with conventional material models. Due to the importance of an accurate simulation of mechanically loaded components for a valid design process, the material model must represent the cyclic material behaviour very precisely. Influencing factors such as residual stresses, elevated temperature, mean strain or irregular load history require a well-verified cyclic material model and lifetime model.

Conventional LCF tests with a martensitic steel (X5CrNiCuNb16-4) are carried…

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Description

Conventional LCF tests with a martensitic steel (X5CrNiCuNb16-4) are carried out at room temperature and 350 °C. Tests with a strain ratio of R_ε=-1 and R_ε=0 are conducted to study the influence of mean strain. Additionally, load collectives and the influence of the starting direction are investigated. The considered precipitation hardening stainless steel shows at room temperature an almost ideal plastic behaviour in the first load cycle, but the stress-strain-relationship changes drastically when the load is reversed. Based on these testing results, firstly, appropriate material model parameters, which can be used in conventional Finite-Element-solvers, are derived using a newly developed optimization routine. This optimization routine automatically determines the kinematic and isotropic parameters for a combined hardening model from the hysteresis of the LCF tests. In a further step, suitable lifetime models will be presented, which can be divided into empirical approaches like damage parameters, continuum-mechanics or fracture mechanical methods. With different methods, a lifetime calculation is executed and an assessment for suitable models is given.

Precise knowledge of the existing residual stresses is essential for a valid fatigue life assessment. Since a previous plastic deformation can lead to a rearrangement of the residual stresses, their development during cyclic deformations has been studied. Conventional HCF tests are carried out, whereby some specimens are subjected to an additional plastic preload. Residual stress measurements are carried out before and after the preload, as well as during the HCF tests. The development of residual stresses, the effect on the fatigue life as well as the consideration in the fatigue life assessment are shown.

Reference: LCF9-2022-016

Title: Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
Author(s): F. Himmelbauer, B. T. Seisenbacher, G. Winter, F. Grün
DOI: 10.48447/LCF9-2022-016
Event: LCF9 - Ninth International Conference on Low Cycle Fatigue
Year of publication: 2022
Publication type: conference paper (PDF)
Language: English
Keywords: Fatigue life assessment,Residual stress development,Material modelling,Martensitic steel,LCF

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Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys

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Author(s): S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais

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Author(s): M. Okazaki

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Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.

Publication type: conference paper (PDF)

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€25.00

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Editor(s): T. Beck, E. Charkaluk

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LCF9 Ninth International Conference on Low Cycle Fatigue

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English

€90.00

Author(s): D. Jobski, S. Linn, C. Kontermann, M. Oechsner

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Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation

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Author(s): A. Gottwalt, U. Tetzlaff

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The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets

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English

€25.00

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Author(s): J. Tenkamp, F. Walther

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Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime

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Author(s): H. Klingelhöffer

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TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM

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English

€25.00

Author(s): K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke

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Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys

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Author(s): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel

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Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron

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Author(s): I. Šulák, K. Obrtlík, L. Čelko

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Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247

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Strain-based life assessment of components made of ductile cast iron

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