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Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel

Current efforts in lightweight design require the use of increasingly high strength steels. The superior characteristics (high strength and high ductility) of martensitic steels are ideally suited for sophisticated applications, but these steels show a cyclic material behaviour that is difficult to describe with conventional material models. Due to the importance of an accurate simulation of mechanically loaded components for a valid design process, the material model must represent the cyclic material behaviour very precisely. Influencing factors such as residual stresses, elevated temperature, mean strain or irregular load history require a well-verified cyclic material model and lifetime model.

Conventional LCF tests with a martensitic steel (X5CrNiCuNb16-4) are carried…

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Current efforts in lightweight design require the use of increasingly high strength steels. The superior characteristics (high strength and high ductility) of martensitic steels are ideally suited for sophisticated applications, but these steels show a cyclic material behaviour that is difficult to describe with conventional material models. Due to the importance of an accurate simulation of mechanically loaded components for a valid design process, the material model must represent the cyclic material behaviour very precisely. Influencing factors such as residual stresses, elevated temperature, mean strain or irregular load history require a well-verified cyclic material model and lifetime model.

Conventional LCF tests with a martensitic steel (X5CrNiCuNb16-4) are carried out at room temperature and 350 °C. Tests with a strain ratio of Rε=-1 and Rε=0 are conducted to study the influence of mean strain. Additionally, load collectives and the influence of the starting direction are investigated. The considered precipitation hardening stainless steel shows at room temperature an almost ideal plastic behaviour in the first load cycle, but the stress-strain-relationship changes drastically when the load is reversed. Based on these testing results, firstly, appropriate material model parameters, which can be used in conventional Finite-Element-solvers, are derived using a newly developed optimization routine. This optimization routine automatically determines the kinematic and isotropic parameters for a combined hardening model from the hysteresis of the LCF tests. In a further step, suitable lifetime models will be presented, which can be divided into empirical approaches like damage parameters, continuum-mechanics or fracture mechanical methods. With different methods, a lifetime calculation is executed and an assessment for suitable models is given.

Precise knowledge of the existing residual stresses is essential for a valid fatigue life assessment. Since a previous plastic deformation can lead to a rearrangement of the residual stresses, their development during cyclic deformations has been studied. Conventional HCF tests are carried out, whereby some specimens are subjected to an additional plastic preload. Residual stress measurements are carried out before and after the preload, as well as during the HCF tests. The development of residual stresses, the effect on the fatigue life as well as the consideration in the fatigue life assessment are shown.

Reference
LCF9-2022-016

Title
Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
Author(s)
F. Himmelbauer, B. T. Seisenbacher, G. Winter, F. Grün
DOI
10.48447/LCF9-2022-016
Event
LCF9 - Ninth International Conference on Low Cycle Fatigue
Year of publication
2022
Publication type
conference paper (PDF)
Language
English
Keywords
Fatigue life assessment,Residual stress development,Material modelling,Martensitic steel,LCF

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Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
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1
Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force
Price €25.00
Online only
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Author(s): P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography 
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1
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography 
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1
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography
Price €25.00
Online only
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
Author(s): K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
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1
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls 
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1
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls
Price €25.00
Online only
Automation of durability and fatigue tests with Crack Track & Tracing
Author(s): H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage
Price €25.00
Online only
LCF9 Ninth International Conference on Low Cycle Fatigue
10.48447/LCF9-2022-BB
Editor(s): T. Beck, E. Charkaluk
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference proceedings (PDF)
English
Low Cycle Fatigue, LCF 
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1
LCF9 Ninth International Conference on Low Cycle Fatigue
LCF9 Ninth International Conference on Low Cycle Fatigue
10.48447/LCF9-2022-BB
T. Beck, E. Charkaluk
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference proceedings (PDF)
English
Low Cycle Fatigue, LCF 
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1
LCF9 Ninth International Conference on Low Cycle Fatigue
10.48447/LCF9-2022-BB
T. Beck, E. Charkaluk
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference proceedings (PDF)
English
Low Cycle Fatigue, LCF
Price €90.00
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
Author(s): H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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1
TEMPERATURE FLUCTUATION OF EXTENSOMETERS – A FREQUENTLY OVERLOOKED PROBLEM
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards
Price €25.00
Influence of alloy and weld angle on the fatigue performance of aluminum structures
Author(s): D. Siebert, C. Radlbeck, M. Mensinger, J. Diller
10.48447/LCF9-2022-012
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
aluminium alloy,heat-affected-zone,strain-controlled-testing,cyclic material behavior,plastification at notches 
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1
Influence of alloy and weld angle on the fatigue performance of aluminum structures
Influence of alloy and weld angle on the fatigue performance of aluminum structures
D. Siebert, C. Radlbeck, M. Mensinger, J. Diller
10.48447/LCF9-2022-012
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
aluminium alloy,heat-affected-zone,strain-controlled-testing,cyclic material behavior,plastification at notches 
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1
Influence of alloy and weld angle on the fatigue performance of aluminum structures
D. Siebert, C. Radlbeck, M. Mensinger, J. Diller
10.48447/LCF9-2022-012
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
aluminium alloy,heat-affected-zone,strain-controlled-testing,cyclic material behavior,plastification at notches
Price €25.00
Online only
Strain-based life assessment of components made of ductile cast iron
Author(s): J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
LCF,ductile cast iron,Uniform Material Law,damage parameter
Price €25.00
Online only
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
Author(s): N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English 
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English 
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Price €25.00
Online only
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Author(s): I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature
Price €25.00
Online only
Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys
Author(s): P. Lion
10.48447/LCF9-2022-078
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English 
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1
Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys
Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys
P. Lion
10.48447/LCF9-2022-078
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publication type: conference paper (PDF)
English 
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Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys
P. Lion
10.48447/LCF9-2022-078
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
conference paper (PDF)
English
Price €25.00
Online only