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Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data

Vehicles for off-highway applications are often subjected to specific load conditions in service, which may affect the durability of critical components like wheels, tyres and suspension systems. In fact, during service operations, these components can be subjected to fatigue phenomena caused by cyclic loading of variable amplitude, which is difficult to assess in the product design phase. Experimental field tests can help to understand the real conditions in service. Devices like wheel force transducers or strain gauges can be used to improve the knowledge of the acting loads or the stress state of the components.

In this work, a special load condition for an off-highway wheel is investigated. The wheel is mounted on an agricultural tractor and the stress state in its critical…

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Vehicles for off-highway applications are often subjected to specific load conditions in service, which may affect the durability of critical components like wheels, tyres and suspension systems. In fact, during service operations, these components can be subjected to fatigue phenomena caused by cyclic loading of variable amplitude, which is difficult to assess in the product design phase. Experimental field tests can help to understand the real conditions in service. Devices like wheel force transducers or strain gauges can be used to improve the knowledge of the acting loads or the stress state of the components.

In this work, a special load condition for an off-highway wheel is investigated. The wheel is mounted on an agricultural tractor and the stress state in its critical points recorded by strain gauges, as experimental data. Two configurations are considered: the standard one, as single rear wheel, and a particular configuration as internal wheel in a dual wheel assembly (Figure 1).
First, the data recorded are analysed for the estimation of the fatigue damage both in time and frequency domain. Traditional tools like the rainflow counting method and the Miner’s rule are used for a simplified preliminary evaluation in the time domain, while the analysis in the frequency domain is conducted with different methods, comparing the results of the most used correction factors for wideband signals proposed in the technical literature. A good correspondence is found between the results of the analysis in the frequency domain and the one in the time domain, thus justifying the need of extending the study to different industrial applications and load cases, to confirm the validity of the frequency method used.

Then, a deeper analysis of the stress state of the component in dual wheel configuration is done. In fact, the strain data acquisitions show a remarkable increase of the stress on the wheel disc in that specific configuration, which is more than doubled (Figure 2).
Therefore, such load case can have a big impact on the fatigue life of the component and must be considered thoroughly, as the total number of working hours expected in this configuration in the lifetime of the vehicle is often unknown. For that reason, industrial test standards, currently used for the fatigue life validation of agricultural wheels, may result to be inappropriate for this specific application. Improved test parameters should be recalculated on the basis of additional strain acquisition campaigns in real service conditions.

Reference
VAL5-2024-022

Title
Fatigue analysis of random variable loads acting on wheels for special off-highway applications from experimental data
Author(s)
L. Solazzi, A. Mazzoni, N. Danzi, M. Cima
DOI
10.48447/VAL5-2024-022
Event
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
Year of publication
2024
Publication type
conference paper (PDF)
Language
English
Keywords
random fatigue,damage counting,wheel,stress acquisition

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Modal driven load tailoring for efficient vibration fatigue assessment on non-stationary processes: A versatile approach exploiting the Fatigue Damage Spectrum
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1
Loading spectra of the trailer chassis
E. Schäfer, V. Chmelko, M. Kučerková
10.48447/VAL5-2024-029
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
multiaxial loading,trailer axle,loading spectra
Price €25.00
Online only
Statistical method and associated non-linear cumulative model for fatigue nuclear applications
Author(s): T. Lecleve, S. Courtin, F. Szmytka, C. Mai
10.48447/VAL5-2024-036
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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Statistical method and associated non-linear cumulative model for fatigue nuclear applications
Statistical method and associated non-linear cumulative model for fatigue nuclear applications
T. Lecleve, S. Courtin, F. Szmytka, C. Mai
10.48447/VAL5-2024-036
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
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Statistical method and associated non-linear cumulative model for fatigue nuclear applications
T. Lecleve, S. Courtin, F. Szmytka, C. Mai
10.48447/VAL5-2024-036
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
Nuclear industry,Probabilistic models and methods,Amplitude-dependant models,Nonlinear cumulative damage
Price €25.00
Online only
Dynamic fatigue analysis of a welded joints under sequential and simultaneous multi-axial random PSD loading
Author(s): A. Halfpenny, S. Vervoort
10.48447/VAL5-2024-027
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
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English
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Dynamic fatigue analysis of a welded joints under sequential and simultaneous multi-axial random PSD loading
Dynamic fatigue analysis of a welded joints under sequential and simultaneous multi-axial random PSD loading
A. Halfpenny, S. Vervoort
10.48447/VAL5-2024-027
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
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1
Dynamic fatigue analysis of a welded joints under sequential and simultaneous multi-axial random PSD loading
A. Halfpenny, S. Vervoort
10.48447/VAL5-2024-027
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
Fatigue,vibration,multiaxial,spot weld,battery pack
Price €25.00
Online only
Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
Author(s): K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
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Fatigue Crack Growth in 7075-T6 Aluminum Alloy under Single-Spike Overloads and Aircraft Spectra
K. F. Walker, J. C. Newman
10.48447/VAL5-2024-001
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
cracks,damage tolerance,plasticity,spike overloads,spectrum loading
Price €25.00
Online only
An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
Author(s): D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
random loading,critical plane,maximum variance 
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An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
random loading,critical plane,maximum variance 
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An efficient algorithm for critical plane search in random multiaxial fatigue based on Maximum Variance Method, 3D matrices and Hadamard’s element-wise product.
D. Benasciutti
10.48447/VAL5-2024-006
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
random loading,critical plane,maximum variance
Price €25.00
Online only
Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
Author(s): A. Trapp, P. Wolfsteiner
10.48447/VAL5-2024-053
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
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1
Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
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10.48447/VAL5-2024-053
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
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English
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1
Non-stationary vibration loading - Assessing its effects on structural dynamics and vibration fatigue
A. Trapp, P. Wolfsteiner
10.48447/VAL5-2024-053
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
structural dynamics,non-stationarity matrix,non-stationary vibration loading,random vibration fatigue
Price €25.00
Online only
Data-driven load spectrum estimator for non-stationary random vibration loading
Author(s): D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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Data-driven load spectrum estimator for non-stationary random vibration loading
Data-driven load spectrum estimator for non-stationary random vibration loading
D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
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1
Data-driven load spectrum estimator for non-stationary random vibration loading
D. Fräulin, A. Trapp, M. Hinz, P. Wolfsteiner
10.48447/VAL5-2024-024
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
random vibration loading,non-stationary loading,load spectrum estimator,spectral methods,machine learning
Price €25.00
Online only
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
Author(s): A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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1
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
critical plane criterion,non-stationary loading,non-stationarity matrix,multiaxial fatigue,random vibration fatigue 
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1
A critical plane criterion for non-stationary random vibration loading applicable in a statistical fatigue assessment
A. Trapp, K. Schneider, K. Rother, P. Wolfsteiner
10.48447/VAL5-2024-048
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
critical plane criterion,non-stationary loading,non-stationarity matrix,multiaxial fatigue,random vibration fatigue
Price €25.00
Online only
Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading
Author(s): C. Fällgren, M. Vormwald
10.48447/VAL5-2024-021
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading
Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading
C. Fällgren, M. Vormwald
10.48447/VAL5-2024-021
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
fatigue,Findley parameter,non-proportional loading,multi-axial loading,critical plane method 
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1
Modification of the Findley Damage Parameter for Fatigue Assessment under multi-axial proportional and non-proportional variable Amplitude Loading
C. Fällgren, M. Vormwald
10.48447/VAL5-2024-021
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
fatigue,Findley parameter,non-proportional loading,multi-axial loading,critical plane method
Price €25.00
Online only
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
Author(s): P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum 
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1
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum 
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1
Fatigue behaviour of specimen and rotor lamellas of non-grain oriented electrical steel under constant and variable amplitude loading
P. Schwarz, P. Häfele, T. Langlois
10.48447/VAL5-2024-026
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
electrical steel strip,Variable amplitude fatigue,cut-edge,notch influence,real damage sum
Price €25.00
Online only
A Comparative Analysis: Time vs. Frequency Domain Definitions of the Fatemi-Socie Criterion
Author(s): A. Niesłony, M. Böhm, M. Sgamma, A. Chiocca, F. Bucchi, F. Frendo
10.48447/VAL5-2024-037
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
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A Comparative Analysis: Time vs. Frequency Domain Definitions of the Fatemi-Socie Criterion
A Comparative Analysis: Time vs. Frequency Domain Definitions of the Fatemi-Socie Criterion
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10.48447/VAL5-2024-037
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
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English
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1
A Comparative Analysis: Time vs. Frequency Domain Definitions of the Fatemi-Socie Criterion
A. Niesłony, M. Böhm, M. Sgamma, A. Chiocca, F. Bucchi, F. Frendo
10.48447/VAL5-2024-037
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
Fatemi-Socie criterion,frequency domain,vibration fatigue,multiaxial fatigue
Price €25.00
Online only
Experimental research on fatigue self-awareness of single-process 3d-printed structures
Author(s): M. Palmieri, A. Staffa, J. Slavic, F. Cianetti
10.48447/VAL5-2024-050
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
Additive manufacturing,Vibration fatigue,Smart structures,3D-printed strain sensors 
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Experimental research on fatigue self-awareness of single-process 3d-printed structures
Experimental research on fatigue self-awareness of single-process 3d-printed structures
M. Palmieri, A. Staffa, J. Slavic, F. Cianetti
10.48447/VAL5-2024-050
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
Publication type: conference paper (PDF)
English
Additive manufacturing,Vibration fatigue,Smart structures,3D-printed strain sensors 
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1
Experimental research on fatigue self-awareness of single-process 3d-printed structures
M. Palmieri, A. Staffa, J. Slavic, F. Cianetti
10.48447/VAL5-2024-050
VAL5 - Fifth International Conference on Material and Component Performance under Variable Amplitude Loading
2024
conference paper (PDF)
English
Additive manufacturing,Vibration fatigue,Smart structures,3D-printed strain sensors
Price €25.00
Online only