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Crack Orientation and Multiaxial Fatigue Analysis in Steel and Cast Iron

In this study, the multiaxial fatigue behavior of two materials, ductile steel S355 and cast iron EN-GJS-500-14, is investigated. Both fatigue lives and crack initiation angles are measured and compared to numerical results. To model the fatigue behavior, the critical plane method is used. All models can predict fatigue life with decent accuracy. The accuracy of the predicted crack initiation angles is less satisfactory. For the Smith-Watson-Topper (SWT) and Fatemi-Socie (FS) models, a weak correlation between the quality of fatigue life and crack orientation prediction is observed, depending on the materials ductility. The best fatigue life prediction for both materials is provided by the short-crack model (SC). Nevertheless, crack orientation estimation for the SC model is less…

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In this study, the multiaxial fatigue behavior of two materials, ductile steel S355 and cast iron EN-GJS-500-14, is investigated. Both fatigue lives and crack initiation angles are measured and compared to numerical results. To model the fatigue behavior, the critical plane method is used. All models can predict fatigue life with decent accuracy. The accuracy of the predicted crack initiation angles is less satisfactory. For the Smith-Watson-Topper (SWT) and Fatemi-Socie (FS) models, a weak correlation between the quality of fatigue life and crack orientation prediction is observed, depending on the materials ductility. The best fatigue life prediction for both materials is provided by the short-crack model (SC). Nevertheless, crack orientation estimation for the SC model is less accurate than the predicted fatigue life.

Reference
ICMFF14-2025-02

Title
Crack Orientation and Multiaxial Fatigue Analysis in Steel and Cast Iron
Author(s)
J. Kraft, M. Vormwald
DOI
10.48447/ICMFF14-2025-02
Event
14. International Conference on Multiaxial Fatigue and Fracture 2025
Year of publication
2025
Publication type
conference paper (PDF)
Language
English
Keywords
multiaxial fatigue,critical plane modells,Non-proportional loading,Crack initiation orientation

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Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
S. Vantadori, A. Carpinteri, C. Ronchei, D. Scorza, A. Zanichelli
10.48447/ICMFF14-2025-55
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Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
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Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations
A. Trapp, K. Rother
10.48447/ICMFF14-2025-46
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Fatigue life prediction of continuous fiber reinforced polymers under multiaxial loading conditions based on the critical plane approach
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14. International Conference on Multiaxial Fatigue and Fracture 2025
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Fatigue life prediction of continuous fiber reinforced polymers under multiaxial loading conditions based on the critical plane approach
S. J. Duda, M. Smolnicki, G. Lesiuk, A. Fatemi
10.48447/ICMFF14-2025-19
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial fatigue,Continuous fiber composites,FS damage parameter,Fatigue life prediction
Price €25.00
Online only New
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Author(s): M.A. Meggiolaro, J. T.P. Castro, H. Wu
10.48447/ICMFF14-2025-32
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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English
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14. International Conference on Multiaxial Fatigue and Fracture 2025
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A Maximum-Damage Critical Plane Formulation considering Peak Deviatoric Stress Effects
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14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Price €25.00
Online only New
Data-Driven Approach to Statistical-Based Fatigue Predictions of the Findley Criterion
Author(s): A. Trapp, K. Rother
10.48447/ICMFF14-2025-47
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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English
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Data-Driven Approach to Statistical-Based Fatigue Predictions of the Findley Criterion
A. Trapp, K. Rother
10.48447/ICMFF14-2025-47
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Non-Proportional Stresses,Random Vibration Loading,Data-Driven Approach,Non-Stationary Loading,Modal Approach
Price €25.00
Online only New
Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
Author(s): M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Fatigue strength assessment,Multiaxial fatigue,Artificial neural network,Extreme gradient boosting,Explainable AI 
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Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
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Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Fatigue strength assessment,Multiaxial fatigue,Artificial neural network,Extreme gradient boosting,Explainable AI
Price €25.00
Online only New
Interior fatigue of gears under special consideration of multiaxial stresses and local material properties
Author(s): J.-A. Meis
10.48447/ICMFF14-2025-23
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Flank Fracture,Interior Fatigue,Critical Plane,Nonmetallic Inclusions,Probabilistic Design 
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Interior fatigue of gears under special consideration of multiaxial stresses and local material properties
Interior fatigue of gears under special consideration of multiaxial stresses and local material properties
J.-A. Meis
10.48447/ICMFF14-2025-23
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
Flank Fracture,Interior Fatigue,Critical Plane,Nonmetallic Inclusions,Probabilistic Design 
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Interior fatigue of gears under special consideration of multiaxial stresses and local material properties
J.-A. Meis
10.48447/ICMFF14-2025-23
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Flank Fracture,Interior Fatigue,Critical Plane,Nonmetallic Inclusions,Probabilistic Design
Price €25.00
Online only New
Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
Author(s): A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Structural integrity,Critical plane methods,Multiaxial loading,Fatigue assessment,Effective Critical Plane approach 
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Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Structural integrity,Critical plane methods,Multiaxial loading,Fatigue assessment,Effective Critical Plane approach
Price €25.00
Online only New
Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
Author(s): P. Zerres, M. Vormwald
10.48447/ICMFF14-2025-15
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
fracture mechanics,fatigue crack growth,non-proportional loading 
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Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
P. Zerres, M. Vormwald
10.48447/ICMFF14-2025-15
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
P. Zerres, M. Vormwald
10.48447/ICMFF14-2025-15
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
fracture mechanics,fatigue crack growth,non-proportional loading
Price €25.00
Online only New
Unifying multiaxial fatigue life prediction of welded joints by considering support effects
Author(s): N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Unifying multiaxial fatigue life prediction of welded joints by considering support effects
Unifying multiaxial fatigue life prediction of welded joints by considering support effects
N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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1
Unifying multiaxial fatigue life prediction of welded joints by considering support effects
N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
multiaxial fatigue,stress averaging,welded joints,support effect,stress gradient
Price €25.00
Online only New
Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
Author(s): S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial Fatigue,Fretting Fatigue,Life Prediction 
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Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
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Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial Fatigue,Fretting Fatigue,Life Prediction
Price €25.00
Online only New
Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)
Author(s): S.S. Penkulinti, N. Saintier, M. Bonneric, B. Verquin, T. Palin-Luc, F. Lefebvre
10.48447/ICMFF14-2025-61
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)
Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)
S.S. Penkulinti, N. Saintier, M. Bonneric, B. Verquin, T. Palin-Luc, F. Lefebvre
10.48447/ICMFF14-2025-61
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
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Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)
S.S. Penkulinti, N. Saintier, M. Bonneric, B. Verquin, T. Palin-Luc, F. Lefebvre
10.48447/ICMFF14-2025-61
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Laser Powder Bed Fusion (L-PBF),Defects,High-cycle Fatigue,Finite Element Analysis
Price €25.00
Online only New
Multiaxial Fatigue of Weldments: Experiments and Modeling
Author(s): A. Razi, A. Fatemi
10.48447/ICMFF14-2025-21
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Multiaxial Fatigue of Weldments: Experiments and Modeling
Multiaxial Fatigue of Weldments: Experiments and Modeling
A. Razi, A. Fatemi
10.48447/ICMFF14-2025-21
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
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Multiaxial Fatigue of Weldments: Experiments and Modeling
A. Razi, A. Fatemi
10.48447/ICMFF14-2025-21
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Fatigue life prediction, Welded joint, Multiaxial loading, Variable amplitude loading, Fracture mechanics, Weld fatigue design codes
Price €25.00
Online only New
Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
Author(s): M. Müller, D. Knabner, L. Suchy, A. Hasse
10.48447/ICMFF14-2025-16
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
M. Müller, D. Knabner, L. Suchy, A. Hasse
10.48447/ICMFF14-2025-16
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
M. Müller, D. Knabner, L. Suchy, A. Hasse
10.48447/ICMFF14-2025-16
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
fretting fatigue,crack propagation,FE-simulation,welding spots,stress intensity factor
Price €25.00
Online only New
Fatigue strength assessment of different materials under variable amplitude loadings with the Findley damage parameter
Author(s): C. Fällgren, M. Vormwald
10.48447/ICMFF14-2025-01
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Fatigue strength assessment of different materials under variable amplitude loadings with the Findley damage parameter
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C. Fällgren, M. Vormwald
10.48447/ICMFF14-2025-01
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue strength assessment of different materials under variable amplitude loadings with the Findley damage parameter
C. Fällgren, M. Vormwald
10.48447/ICMFF14-2025-01
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial fatigue,Findley parameter,critical plane method,variable amplitude loading,FKM-guideline
Price €25.00
Online only New
Multiaxial Fatigue Testing of Welded Steel Joints Subjected to Non-Proportional Stress States Induced by Frequency Difference Between Normal and Shear Stresses
Author(s): N. B. Winther, M. L. Larsen, S. M. Jenson, J. H. Andreasen, J. Schjødt-Thomsen
10.48447/ICMFF14-2025-31
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial Fatigue Experiments,Welded Joints,Non-Proportional Fatigue 
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Multiaxial Fatigue Testing of Welded Steel Joints Subjected to Non-Proportional Stress States Induced by Frequency Difference Between Normal and Shear Stresses
Multiaxial Fatigue Testing of Welded Steel Joints Subjected to Non-Proportional Stress States Induced by Frequency Difference Between Normal and Shear Stresses
N. B. Winther, M. L. Larsen, S. M. Jenson, J. H. Andreasen, J. Schjødt-Thomsen
10.48447/ICMFF14-2025-31
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
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Multiaxial Fatigue Testing of Welded Steel Joints Subjected to Non-Proportional Stress States Induced by Frequency Difference Between Normal and Shear Stresses
N. B. Winther, M. L. Larsen, S. M. Jenson, J. H. Andreasen, J. Schjødt-Thomsen
10.48447/ICMFF14-2025-31
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial Fatigue Experiments,Welded Joints,Non-Proportional Fatigue
Price €25.00
Online only New