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On the life estimation of wires using non-local machine learning methodology

This work aims to evaluate the generalization capability of a fretting fatigue life prediction methodology based on a hybrid data-driven non-local multiaxial approach. More specifically, this model is tested using data from overhead conductor wires subjected to fretting fatigue. These wires were obtained from ACSR Tern (1120 Al alloy) and AAAC 900 (6201 Al alloy) conductors and subjected to a normal constant load and constant amplitude bulk fatigue load and also to a variable amplitude bulk fatigue load. The finite element method is used to compute the time varying stress field under the contact. The fatigue modelling challenge proposed in this work is not only related to the new material and complex loading conditions, never seen by the model, but also to the geometric effects, which…

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This work aims to evaluate the generalization capability of a fretting fatigue life prediction methodology based on a hybrid data-driven non-local multiaxial approach. More specifically, this model is tested using data from overhead conductor wires subjected to fretting fatigue. These wires were obtained from ACSR Tern (1120 Al alloy) and AAAC 900 (6201 Al alloy) conductors and subjected to a normal constant load and constant amplitude bulk fatigue load and also to a variable amplitude bulk fatigue load. The finite element method is used to compute the time varying stress field under the contact. The fatigue modelling challenge proposed in this work is not only related to the new material and complex loading conditions, never seen by the model, but also to the geometric effects, which have completely different scales and contact shapes from those the model was trained on. The results obtained showed that the proposed data-driven model was successful, providing life estimates with a factor of three band for the majority of the available data.

Reference
ICMFF14-2025-51

Title
On the life estimation of wires using non-local machine learning methodology
Author(s)
G. A. Brito Oliveira, I. M. Matos, R. A. Cardoso, J. A. Araújo
DOI
10.48447/ICMFF14-2025-51
Event
14. International Conference on Multiaxial Fatigue and Fracture 2025
Year of publication
2025
Publication type
conference paper (PDF)
Language
English
Keywords
Fretting fatigue,Data-driven models,Overhead conductors,Life prediction

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10.48447/ICMFF14-2025-02
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Crack Orientation and Multiaxial Fatigue Analysis in Steel and Cast Iron
Crack Orientation and Multiaxial Fatigue Analysis in Steel and Cast Iron
J. Kraft, M. Vormwald
10.48447/ICMFF14-2025-02
14. International Conference on Multiaxial Fatigue and Fracture 2025
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J. Kraft, M. Vormwald
10.48447/ICMFF14-2025-02
14. International Conference on Multiaxial Fatigue and Fracture 2025
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conference paper (PDF)
English
multiaxial fatigue,critical plane modells,Non-proportional loading,Crack initiation orientation
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10.48447/ICMFF14-2025-15
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Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
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10.48447/ICMFF14-2025-15
14. International Conference on Multiaxial Fatigue and Fracture 2025
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Crack growth behavior of steel S235 under proportional and non-proportional fatigue loading
P. Zerres, M. Vormwald
10.48447/ICMFF14-2025-15
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conference paper (PDF)
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A Maximum-Damage Critical Plane Formulation considering Peak Deviatoric Stress Effects
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10.48447/ICMFF14-2025-32
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A Maximum-Damage Critical Plane Formulation considering Peak Deviatoric Stress Effects
M.A. Meggiolaro, J. T.P. Castro, H. Wu
10.48447/ICMFF14-2025-32
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Price €25.00
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Author(s): S. J. Duda, M. Smolnicki, G. Lesiuk, A. Fatemi
10.48447/ICMFF14-2025-19
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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10.48447/ICMFF14-2025-62
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Evaluation of multi-axial stresses using the FKM guideline - status quo and how it can be improved
M. Wächter, R. Wuthenow, C. Fällgren, H.-T. Beier, M. Obermayr, R. Rennert, M. Vormwald, A. Esderts
10.48447/ICMFF14-2025-62
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
multiaxial stresses,guideline,FKM,scaled normal stresses
Price €25.00
Online only New
Systematic investigation of the influence of T-stress and LCF overloads in biaxially loaded cruciform specimen on plasticity-induced crack closure using digital image correlation
Author(s): A. Zaiat, A. Blug, G. Laskin, A. Bertz, F. Conrad, C. Kontermann, M. Oechsner
10.48447/ICMFF14-2025-27
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Systematic investigation of the influence of T-stress and LCF overloads in biaxially loaded cruciform specimen on plasticity-induced crack closure using digital image correlation
Systematic investigation of the influence of T-stress and LCF overloads in biaxially loaded cruciform specimen on plasticity-induced crack closure using digital image correlation
A. Zaiat, A. Blug, G. Laskin, A. Bertz, F. Conrad, C. Kontermann, M. Oechsner
10.48447/ICMFF14-2025-27
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Systematic investigation of the influence of T-stress and LCF overloads in biaxially loaded cruciform specimen on plasticity-induced crack closure using digital image correlation
A. Zaiat, A. Blug, G. Laskin, A. Bertz, F. Conrad, C. Kontermann, M. Oechsner
10.48447/ICMFF14-2025-27
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
PICC,Biaxial-Testing,Cruciform Specimens,T-Stress
Price €25.00
Online only New
Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
Author(s): A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue assessment of structural components through the Effective Critical Plane approach: methodology and applications
A. Chiocca, F. Frendo, M. Sgamma
10.48447/ICMFF14-2025-25
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
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Price €25.00
Online only New
Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations
Author(s): A. Trapp, K. Rother
10.48447/ICMFF14-2025-46
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations
Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations
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10.48447/ICMFF14-2025-46
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations
A. Trapp, K. Rother
10.48447/ICMFF14-2025-46
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Variable Amplitude Loading,Random Vibration Loading,Critical Plane Approach,Statistical Fatigue Assessment
Price €25.00
Online only New
Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
Author(s): S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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1
Application of Multiaxial Fatigue Criteria for Fretting Fatigue Analysis and Life Predictions
S. Ghadar, A. Fatemi, N. Phan
10.48447/ICMFF14-2025-20
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Multiaxial Fatigue,Fretting Fatigue,Life Prediction
Price €25.00
Online only New
Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
Author(s): M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
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Comparative Evaluation of Machine Learning Models and Super Ellipse Criterion for Fatigue Life Prediction of Welded Joints under Multiaxial Loading
M. Beiler, N. M. Bauer, J. Baumgartner, M. Braun
10.48447/ICMFF14-2025-40
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Fatigue strength assessment,Multiaxial fatigue,Artificial neural network,Extreme gradient boosting,Explainable AI
Price €25.00
Online only New
Unifying multiaxial fatigue life prediction of welded joints by considering support effects
Author(s): N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Unifying multiaxial fatigue life prediction of welded joints by considering support effects
Unifying multiaxial fatigue life prediction of welded joints by considering support effects
N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Unifying multiaxial fatigue life prediction of welded joints by considering support effects
N. M. Bauer, A. Wöhle, J. Baumgartner
10.48447/ICMFF14-2025-33
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Price €25.00
Online only New
The Use of Polar Damage Sum Concept for Calculating Mean Stress Effect in Multiaxial Fatigue Loading Conditions
Author(s): J. Albinmousa, A. Alhammali, M. Ismail
10.48447/ICMFF14-2025-29
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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The Use of Polar Damage Sum Concept for Calculating Mean Stress Effect in Multiaxial Fatigue Loading Conditions
The Use of Polar Damage Sum Concept for Calculating Mean Stress Effect in Multiaxial Fatigue Loading Conditions
J. Albinmousa, A. Alhammali, M. Ismail
10.48447/ICMFF14-2025-29
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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The Use of Polar Damage Sum Concept for Calculating Mean Stress Effect in Multiaxial Fatigue Loading Conditions
J. Albinmousa, A. Alhammali, M. Ismail
10.48447/ICMFF14-2025-29
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Fatigue damage,multiaxial,Mean stress,Polar damage sum concept,critical plane concept
Price €25.00
Online only New
Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
Author(s): S. Vantadori, A. Carpinteri, C. Ronchei, D. Scorza, A. Zanichelli
10.48447/ICMFF14-2025-55
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
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S. Vantadori, A. Carpinteri, C. Ronchei, D. Scorza, A. Zanichelli
10.48447/ICMFF14-2025-55
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Fatigue assessment of additively manufactured V-notched Ti6Al4V engineering components under multiaxial stress state in high-cycle regime: a novel approach
S. Vantadori, A. Carpinteri, C. Ronchei, D. Scorza, A. Zanichelli
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14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Online only New
Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
Author(s): M. Müller, D. Knabner, L. Suchy, A. Hasse
10.48447/ICMFF14-2025-16
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
M. Müller, D. Knabner, L. Suchy, A. Hasse
10.48447/ICMFF14-2025-16
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
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Effect of welding spots on the stress intensity and crack propagation angle under plain fretting and fretting fatigue with flat-flat contact
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14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Price €25.00
Online only New
Crack Initiation Life Estimate for Notched Specimens of SUS304 and Mod.9Cr-1Mo Steels under Nonproportional Cyclic Loading
Author(s): M. Sakane
10.48447/ICMFF14-2025-43
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
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Crack Initiation Life Estimate for Notched Specimens of SUS304 and Mod.9Cr-1Mo Steels under Nonproportional Cyclic Loading
Crack Initiation Life Estimate for Notched Specimens of SUS304 and Mod.9Cr-1Mo Steels under Nonproportional Cyclic Loading
M. Sakane
10.48447/ICMFF14-2025-43
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
Low cycle fatigue,notch,nonproportional loading,crack initiation life,life estimate 
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1
Crack Initiation Life Estimate for Notched Specimens of SUS304 and Mod.9Cr-1Mo Steels under Nonproportional Cyclic Loading
M. Sakane
10.48447/ICMFF14-2025-43
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
Low cycle fatigue,notch,nonproportional loading,crack initiation life,life estimate
Price €25.00
Online only New
Modeling of small fatigue crack growth under multiaxial stress conditions
Author(s): N. Santos, R. Costa, F. Castro
10.48447/ICMFF14-2025-22
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
small crack growth,fatigue life,small defect,multiaxial fatigue 
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Modeling of small fatigue crack growth under multiaxial stress conditions
Modeling of small fatigue crack growth under multiaxial stress conditions
N. Santos, R. Costa, F. Castro
10.48447/ICMFF14-2025-22
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
Publication type: conference paper (PDF)
English
small crack growth,fatigue life,small defect,multiaxial fatigue 
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1
Modeling of small fatigue crack growth under multiaxial stress conditions
N. Santos, R. Costa, F. Castro
10.48447/ICMFF14-2025-22
14. International Conference on Multiaxial Fatigue and Fracture 2025
2025
conference paper (PDF)
English
small crack growth,fatigue life,small defect,multiaxial fatigue
Price €25.00
Online only New