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Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime

The steady progress in e-mobility increases the demand on lightweight space frame and engines solutions, especially in heavy hybrid-engines in automotive industries. Hereby, the cast alloys allow a near net-shape manufacturing including specific functionality related to local cooling fins or additional fixing points for automated production. Advanced aluminum-silicon cast alloys with additions of magnesium and/or cupper for precipitation hardening are promising candidates for lightweight structures due to their high strength-to-weight ratio. However, Al-Si cast components contain generally process-induced defects, i.e. porosity. Moreover, the Al-Si eutectic contains hard and stiff Si particles acting as stress raisers on microstructural level. Therefore, the porosity and eutectic Si…

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This study deals with the influence of dendrite arm spacing (DAS) and the morphology of the eutectic Si particles on the cyclic deformation behavior and the fatigue damage evolution in AlSi7Mg0.3-T6 aluminum cast alloys (A356-T6). Therefore, specimens were processed by die (DC) and sand casting (SC) resulting in small and large DAS as well as spherical- (DC) and flake-shaped (SC) eutectic Si particles. Strain-controlled incremental step (IST) and constant amplitude tests were carried out to study the cyclic deformation behavior, while the HCF and VHCF behavior was characterized under stress control. The measurement of fatigue-induced change in resonant frequency and electrical resistance by alternating current potential drop enables the separation in crack initiation and propagation phase. In LCF regime, large DAS and flake-shaped eutectic Si particles lead to a significantly reduced capacity of large strains from 0.9% for DC to 0.6% for SC alloy. Moreover, the fatigue crack initiation lifetime, which depends on plastic strain amplitude, is highly reduced in SC alloys by a factor of 5 to 10, while both alloys have a comparable lifetime to failure. The increased crack propagation lifetime in SC alloys correlates with a higher cyclic hardening potential obtained in cyclic indentation tests, indicating an increased damage resistance. Since the crack grows preferably interdendritic through the Al-Si eutectic, the increased damage resistance can be related to a barrier effect of large flake-shaped Si particles in SC alloy compared to the small spherical-shaped Si particles in DC alloy.

Artikelnummer: LCF9-2022-073

Titel: Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Autor(en): J. Tenkamp, F. Walther
DOI: 10.48447/LCF9-2022-073
Veranstaltung: LCF9 - Ninth International Conference on Low Cycle Fatigue
Jahr der Veröffentlichung: 2022
Publikationsart: Tagungsmanuskript (PDF)
Sprache: Englisch
Stichwörter: Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests

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1

Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke

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Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht

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Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Herausgeber: T. Beck, E. Charkaluk

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LCF9 Ninth International Conference on Low Cycle Fatigue

Publikationsart: Berichtsband (PDF)

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1

Englisch

90,00 €

Autor(en): M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio

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1

Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): D. Jobski, S. Linn, C. Kontermann, M. Oechsner

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1

Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): B. Blinn, J. Tenkamp, F. Walther, T. Beck

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1

Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): A. Bermond, C. Roume, J. Stolarz, M. Lenci, J. F. Carton, H. Klocker

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Study of the damage evolution of G20Mn5 cast steel under low cycle fatigue

Publikationsart: Tagungsmanuskript (PDF)

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Englisch

25,00 €

Nur online erhältlich

Autor(en): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel

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1

Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich

Autor(en): A. Nischler, O. Huber, H. Saage

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1

Low Cycle Fatigue Behavior of Hot-Bent Basal Textured AZ31B Wrought Magnesium Alloy

Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich