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Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys

Due to the growth of high-strength steel production, rolls for hot rolling mills are facing higher mechanical loads and increasing contact temperatures. Therefore, continuous improvements of wear behaviour and process safety are required. Work rolls are in contact with the hot strip and therefore their surfaces are exposed to both, high alternating temperature and strain. In combination with the water vapour, which is caused by roll cooling, this leads to accelerated high-temperature corrosion and thermomechanical fatigue of the material. In roughing mills, where several high deformation passes at highest temperatures are carried out, the impact of oxidation on the thermomechanical fatigue damage evolution (and vice versa) might be of particular importance.

 

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Due to the growth of high-strength steel production, rolls for hot rolling mills are facing higher mechanical loads and increasing contact temperatures. Therefore, continuous improvements of wear behaviour and process safety are required. Work rolls are in contact with the hot strip and therefore their surfaces are exposed to both, high alternating temperature and strain. In combination with the water vapour, which is caused by roll cooling, this leads to accelerated high-temperature corrosion and thermomechanical fatigue of the material. In roughing mills, where several high deformation passes at highest temperatures are carried out, the impact of oxidation on the thermomechanical fatigue damage evolution (and vice versa) might be of particular importance.

 

The objective of the study presented is to improve the understanding of damage mechanisms and damage evolution in roughing mill rolling processes, especially the interaction between oxidation and thermomechanical fatigue. The oxidation behaviour of a roughing mill work roll alloy itself and a modified version of it were investigated in a prior study by thermogravimetric analysis. By means of the finite element method (FEM), the periodic variation of temperature, stress, and strain at the roll surface was calculated for the experimental study. Based on the results obtained, isothermal and thermomechanical fatigue experiments were carried out on both work roll alloys. In order to understand the effect of oxidation processes on the fatigue damage, some thermomechanical fatigue experiments were also performed in vacuum. The lesser carbide phases and higher corrosion resistance of the modified version of the alloy will also help to clarify the impact of oxidation to thermomechanical fatigue behaviour. Furthermore, samples from worn out work rolls were taken and analysed, in order to compare real damage mechanisms with those occurring under laboratory conditions. The results of both, thermomechanical fatigue experiments and work roll damage analysis will be presented and discussed in this contribution.

Artikelnummer
LCF9-2022-005

Titel
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
Autor(en)
K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
DOI
10.48447/LCF9-2022-005
Veranstaltung
LCF9 - Ninth International Conference on Low Cycle Fatigue
Jahr der Veröffentlichung
2022
Publikationsart
Tagungsmanuskript (PDF)
Sprache
Englisch
Stichwörter
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls

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Structural finite element analysis using material model with Prandtl operator approach
D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
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10.48447/LCF9-2022-093
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Study of the damage evolution of G20Mn5 cast steel under low cycle fatigue
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A. Bermond, C. Roume, J. Stolarz, M. Lenci, J. F. Carton, H. Klocker
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Publikationsart: Tagungsmanuskript (PDF)
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Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth 
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1
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth
Preis 25,00 €
Nur online erhältlich
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Autor(en): P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography 
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Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
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1
Toughening Mechanisms and Enhanced Damage Tolerant Fatigue Behaviour in Laminated Metal Composites
P. M. Pohl, I. Serrano-Munoz, H. Markötter, M. Göken, H. W. Höppel
10.48447/LCF9-2022-035
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
laminated metal composite, damage tolerance, fatigue crack growth, toughening mechanism, synchrotron X-ray computed tomography
Preis 25,00 €
Nur online erhältlich
Strain-based life assessment of components made of ductile cast iron
Autor(en): J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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1
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter
Preis 25,00 €
Nur online erhältlich
Autor(en): M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force
Preis 25,00 €
Nur online erhältlich
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
Autor(en): R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation 
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Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
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R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation 
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1
Improvement of the estimation of elastic-plastic stress states by a Machine-Learning-based correction factor for Neubers’ rule
R. Wuthenow, F. Paysan, M. Wächter, A. Esderts
10.48447/LCF9-2022-001
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
machine learning,artificial neural networks,neuber rule,elastic plastic stress state,notch root approximation
Preis 25,00 €
Nur online erhältlich
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
Autor(en): B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Cyclic Indentation Tests,Defect Tolerance,Cyclic Deformation Behavior,AlSi7Mg0.3,Cyclic Hardening Potential 
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1
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
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B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
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1
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Cyclic Indentation Tests,Defect Tolerance,Cyclic Deformation Behavior,AlSi7Mg0.3,Cyclic Hardening Potential
Preis 25,00 €
Nur online erhältlich
Automation of durability and fatigue tests with Crack Track & Tracing
Autor(en): H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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Automation of durability and fatigue tests with Crack Track & Tracing
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage
Preis 25,00 €
Nur online erhältlich
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Autor(en): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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1
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue
Preis 25,00 €
Nur online erhältlich
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
Autor(en): N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate 
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1
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate 
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1
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate
Preis 25,00 €
Nur online erhältlich
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Autor(en): J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests 
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1
Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
J. Tenkamp, F. Walther
10.48447/LCF9-2022-073
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Al-Si cast alloy,AlSi7Mg0.3-T6,cyclic deformation behavior,fatigue damage evolution,cyclic indentation tests
Preis 25,00 €
Nur online erhältlich
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Autor(en): M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L 
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1
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L 
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Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L
Preis 25,00 €
Nur online erhältlich
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
Autor(en): F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen 
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Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen 
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1
Direction- and path-independent DIC strain-field evaluation for uniaxial and biaxial fatigue crack growth investigations
F. Conrad, A. Blug, C. Kontermann, D. Regina, J. Kerl, A. Berz, D. Carl, M. Oechsner
10.48447/LCF9-2022-048
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Real-time DIC,Fatigue crack growth,Corner-crack and Cruciform specimen
Preis 25,00 €
Nur online erhältlich