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Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation

During startup and shutdown transients of turbine components, thermal gradients are introduced to casing walls which may result in fatigue issues. In addition, superimposed loading due to operating pressure during stationary operation lead to additional creep or creep-fatigue damage respectively. To address this type of loading, so called service-like experiments have been conducted at many high temperature alloys at the Institute for Materials Technology, TU Darmstadt in the past decades. However, the model parameter which are required for a classical lifetime assessment approach are mostly not rely on service-like but on conventional low cycle fatigue (LCF) and creep tests. Therefore, an extensive set of strain controlled LCF experiments was performed on the martensitic cast…

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During startup and shutdown transients of turbine components, thermal gradients are introduced to casing walls which may result in fatigue issues. In addition, superimposed loading due to operating pressure during stationary operation lead to additional creep or creep-fatigue damage respectively. To address this type of loading, so called service-like experiments have been conducted at many high temperature alloys at the Institute for Materials Technology, TU Darmstadt in the past decades. However, the model parameter which are required for a classical lifetime assessment approach are mostly not rely on service-like but on conventional low cycle fatigue (LCF) and creep tests. Therefore, an extensive set of strain controlled LCF experiments was performed on the martensitic cast CX12CrMoVNbN9-1 (C91) steam turbine casing steel. These include experiments with RꜪ = -1 strain ratio at different strain amplitudes ±0.175% to ±1.0%, strain rates 0.001%/s to 0.1%/s and temperatures 20°C to 625°C as well as dwell durations 0s to 600s.

The classic modelling of fatigue life curves by Manson Coffin – due to its approach – takes place without implicit description of strain rate, temperature nor dwell duration relations. Hence the classic modelling is traditionally utilized separately for constant strain rates, constant temperatures and constant dwell durations. By sequential combining of multiple classic modellings a virtually parameter variation can be generated based on a so called factorization concept. Here a factorization implies a manual graphical displacement of curves considered within adjacent parameters ranges as constraints.

On the other hand, for a practical use a harmonized description of the whole spectrum of relevant parameters is advantageous to extra- and interpolate seamlessly. In this work the above mentioned data set were used to develop and apply a novel, quantitative modelling of C91 fatigue life curves. Core points of the harmonized modelling are (1) an extended parametrization of the Manson Coffin approach to consider influential quantities and (2) a multidimensional regression for determination of elastic and plastic surfaces as well as (3) a discussion by comparison based on applied statistics. In the end, the harmonized modelling is used as an input for re-evaluating a series of conducted isothermal and non-isothermal service-like validation experiments in order to gain a better understanding with regard to creep fatigue lifetime assessment.

Artikelnummer
LCF9-2022-052

Titel
Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation
Autor(en)
D. Jobski, S. Linn, C. Kontermann, M. Oechsner
DOI
10.48447/LCF9-2022-052
Veranstaltung
LCF9 - Ninth International Conference on Low Cycle Fatigue
Jahr der Veröffentlichung
2022
Publikationsart
Tagungsmanuskript (PDF)
Sprache
Englisch
Stichwörter
fatigue life curves,Manson Coffin,steam turbine,CX12CrMoVNbN9-1 (C91),creep-fatigue

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Interaction between grain orientation and crack initiation and propagation of coarse-grained, anisotropic nickel-based alloys
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch 
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1
Dwell-Fatigue and Cyclic Softening of Grade P92 steel under LCF and TMF Conditions
N. Sonntag, M. Jürgens, F. Roohbakhshan, L. A. Jácome, J. Olbricht
10.48447/LCF9-2022-111
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Preis 25,00 €
Nur online erhältlich
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Autor(en): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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1
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue
Preis 25,00 €
Nur online erhältlich
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
Autor(en): S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC 
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1
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC 
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1
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC
Preis 25,00 €
Nur online erhältlich
Autor(en): M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force
Preis 25,00 €
Nur online erhältlich
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
Autor(en): A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue 
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1
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue 
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1
The role of edge surface quality on cyclic deformation behaviour of non-oriented electrical steel sheets
A. Gottwalt, U. Tetzlaff
10.48447/LCF9-2022-058
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Non-oriented electrical steel,Crack initiation,Thin sheet,fatigue
Preis 25,00 €
Nur online erhältlich
Automation of durability and fatigue tests with Crack Track & Tracing
Autor(en): H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage
Preis 25,00 €
Nur online erhältlich
Temperature fluctuation of extensometers – a frequently overlooked problem
Autor(en): H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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Temperature fluctuation of extensometers – a frequently overlooked problem
Temperature fluctuation of extensometers – a frequently overlooked problem
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
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1
Temperature fluctuation of extensometers – a frequently overlooked problem
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards
Preis 25,00 €
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
Autor(en): N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate 
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1
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate 
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1
Determining the Fatigue Disbond Growth Rate of a CFRP/ Nomex® Sandwich Structure Using the Single Cantilever Beam Test – Comparison of Experimental Approaches
N. D'Antrassi, R. Schäuble, R. Schlimper
10.48447/LCF9-2022-075
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Honeycomb sandwich structure,Fatigue disbond growth,SCB fatigue test,Constant energy release rate
Preis 25,00 €
Nur online erhältlich
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
Autor(en): K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls 
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1
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls 
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1
Isothermal and Thermomechanical Fatigue Behaviour of Roughing Mill Work Roll Alloys
K. U. Fota, H. - J. Christ, B. Gorr, A. Cestonaro, P. Heisterkamp, F. Spannagel, H. Jacke
10.48447/LCF9-2022-005
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Thermomechanical Fatigue,Low Cycle Fatigue,High Temperature,Steel,Work Rolls
Preis 25,00 €
Nur online erhältlich
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Autor(en): M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L 
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1
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L 
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1
Low Cycle Fatigue Behaviour of an AISI 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion (L-PBF)
M. Pelegatti, D. Benasciutti, F. De Bona, A. Lanzutti, E. Salvati, M. Sortino, J. S. Novak, F. Sordetti, G. Totis, E. Vaglio
10.48447/LCF9-2022-104
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
low-cycle fatigue,cyclic response,strain-life curve,laser powder bed fusion (L-PBF),AISI 316L
Preis 25,00 €
Nur online erhältlich
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Autor(en): I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature 
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1
Influence of strain-rate and cycle form on the low cycle fatigue behavior of Nickel-base superalloy MAR-M247 at high temperature
I. Šulák, S. Guth, K. Obrtlík, K. - H. Lang, K. Hrbáček
10.48447/LCF9-2022-018
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Strain rate influence,slow-fast & fast-slow tests,Nickel based superalloy,high temperature
Preis 25,00 €
Nur online erhältlich