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Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation

During startup and shutdown transients of turbine components, thermal gradients are introduced to casing walls which may result in fatigue issues. In addition, superimposed loading due to operating pressure during stationary operation lead to additional creep or creep-fatigue damage respectively. To address this type of loading, so called service-like experiments have been conducted at many high temperature alloys at the Institute for Materials Technology, TU Darmstadt in the past decades. However, the model parameter which are required for a classical lifetime assessment approach are mostly not rely on service-like but on conventional low cycle fatigue (LCF) and creep tests. Therefore, an extensive set of strain controlled LCF experiments was performed on the martensitic cast…

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During startup and shutdown transients of turbine components, thermal gradients are introduced to casing walls which may result in fatigue issues. In addition, superimposed loading due to operating pressure during stationary operation lead to additional creep or creep-fatigue damage respectively. To address this type of loading, so called service-like experiments have been conducted at many high temperature alloys at the Institute for Materials Technology, TU Darmstadt in the past decades. However, the model parameter which are required for a classical lifetime assessment approach are mostly not rely on service-like but on conventional low cycle fatigue (LCF) and creep tests. Therefore, an extensive set of strain controlled LCF experiments was performed on the martensitic cast CX12CrMoVNbN9-1 (C91) steam turbine casing steel. These include experiments with RꜪ = -1 strain ratio at different strain amplitudes ±0.175% to ±1.0%, strain rates 0.001%/s to 0.1%/s and temperatures 20°C to 625°C as well as dwell durations 0s to 600s.

The classic modelling of fatigue life curves by Manson Coffin – due to its approach – takes place without implicit description of strain rate, temperature nor dwell duration relations. Hence the classic modelling is traditionally utilized separately for constant strain rates, constant temperatures and constant dwell durations. By sequential combining of multiple classic modellings a virtually parameter variation can be generated based on a so called factorization concept. Here a factorization implies a manual graphical displacement of curves considered within adjacent parameters ranges as constraints.

On the other hand, for a practical use a harmonized description of the whole spectrum of relevant parameters is advantageous to extra- and interpolate seamlessly. In this work the above mentioned data set were used to develop and apply a novel, quantitative modelling of C91 fatigue life curves. Core points of the harmonized modelling are (1) an extended parametrization of the Manson Coffin approach to consider influential quantities and (2) a multidimensional regression for determination of elastic and plastic surfaces as well as (3) a discussion by comparison based on applied statistics. In the end, the harmonized modelling is used as an input for re-evaluating a series of conducted isothermal and non-isothermal service-like validation experiments in order to gain a better understanding with regard to creep fatigue lifetime assessment.

Artikelnummer
LCF9-2022-052

Titel
Harmonized modelling of low cycle fatigue life curves with temperature, dwell and strain rate variation
Autor(en)
D. Jobski, S. Linn, C. Kontermann, M. Oechsner
DOI
10.48447/LCF9-2022-052
Veranstaltung
LCF9 - Ninth International Conference on Low Cycle Fatigue
Jahr der Veröffentlichung
2022
Publikationsart
Tagungsmanuskript (PDF)
Sprache
Englisch
Stichwörter
fatigue life curves,Manson Coffin,steam turbine,CX12CrMoVNbN9-1 (C91),creep-fatigue

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Fatigue life assessment and modelling of the cyclic material behaviour of a high strength martensitic steel
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Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
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Cyclic deformation behaviour and fatigue damage tolerance in Al-Si-Mg cast alloy from LCF to HCF regime
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In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC 
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In situ cyclic tests combined with high resolution digital correlation of 316L steel from additive manufacturing.
S. Collomb, E. Charkaluk, A. Constantinescu, S. Hallais
10.48447/LCF9-2022-096
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Additive-manufacturing,in-situ,multi-scale,316L steel,HR-DIC
Preis 25,00 €
Nur online erhältlich
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
Autor(en): B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Cyclic Indentation Tests,Defect Tolerance,Cyclic Deformation Behavior,AlSi7Mg0.3,Cyclic Hardening Potential 
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Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Cyclic Indentation Tests,Defect Tolerance,Cyclic Deformation Behavior,AlSi7Mg0.3,Cyclic Hardening Potential 
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1
Analysis of the cyclic deformation behavior of Al-Si-Mg castalloy within single phases by using cyclic indentation tests
B. Blinn, J. Tenkamp, F. Walther, T. Beck
10.48447/LCF9-2022-072
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Cyclic Indentation Tests,Defect Tolerance,Cyclic Deformation Behavior,AlSi7Mg0.3,Cyclic Hardening Potential
Preis 25,00 €
Nur online erhältlich
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
Autor(en): E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth 
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Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth 
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Fatigue lifetime prediction with a microstructural short crack model for ferritic and martensitic steel
E. Natkowski, P. Sonnweber-Ribic, S. Münstermann
10.48447/LCF9-2022-097
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Finite element method,Micromechanics,Simulation,Crystal plasticity,Microstructural short crack growth
Preis 25,00 €
Nur online erhältlich
Temperature fluctuation of extensometers – a frequently overlooked problem
Autor(en): H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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Temperature fluctuation of extensometers – a frequently overlooked problem
Temperature fluctuation of extensometers – a frequently overlooked problem
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards 
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Temperature fluctuation of extensometers – a frequently overlooked problem
H. Klingelhöffer
10.48447/LCF9-2022-057
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fatigue, extensometer, thermal drift, strain error, fatigue testing standards
Preis 25,00 €
Strain-based life assessment of components made of ductile cast iron
Autor(en): J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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Strain-based life assessment of components made of ductile cast iron
Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter 
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Strain-based life assessment of components made of ductile cast iron
J. Wang
10.48447/LCF9-2022-047
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
LCF,ductile cast iron,Uniform Material Law,damage parameter
Preis 25,00 €
Nur online erhältlich
Structural finite element analysis using material model with Prandtl operator approach
Autor(en): D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis 
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1
Structural finite element analysis using material model with Prandtl operator approach
Structural finite element analysis using material model with Prandtl operator approach
D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis 
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Structural finite element analysis using material model with Prandtl operator approach
D. Šeruga, J. Klemenc, S. Oman, M. Nagode
10.48447/LCF9-2022-050
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
stress-strain modelling,elastoplastic response,Prandtl operator approach,finite element analysis
Preis 25,00 €
Nur online erhältlich
Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247
Autor(en): I. Šulák, K. Obrtlík, L. Čelko
10.48447/LCF9-2022-105
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
In-Phase,Out-of-Phase,Nickel-based superalloy,Thermal and environmental barrier coating,High temperature fatigue 
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Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247
Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247
I. Šulák, K. Obrtlík, L. Čelko
10.48447/LCF9-2022-105
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
In-Phase,Out-of-Phase,Nickel-based superalloy,Thermal and environmental barrier coating,High temperature fatigue 
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1
Influence of new thermal and environmental barrier coating on the thermomechanical fatigue behaviour of nickel-base superalloy MAR-M247
I. Šulák, K. Obrtlík, L. Čelko
10.48447/LCF9-2022-105
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
In-Phase,Out-of-Phase,Nickel-based superalloy,Thermal and environmental barrier coating,High temperature fatigue
Preis 25,00 €
Nur online erhältlich
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Autor(en): M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue 
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1
Unified viscoplasticity modelling for isothermal low-cycle fatigue-creep, creep and thermo-mechanical fatigue of SiMo cast iron
M. Bartošák, J. Horváth, O. Havlíček, M. Španiel
10.48447/LCF9-2022-065
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Viscoplasticity,Low-cycle fatigue,Fatigue-creep,Creep,Thermo-mechanical fatigue
Preis 25,00 €
Nur online erhältlich
Automation of durability and fatigue tests with Crack Track & Tracing
Autor(en): H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage 
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1
Automation of durability and fatigue tests with Crack Track & Tracing
H. Unterrainer
10.48447/LCF9-2022-066
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
crack detection,trigger signal,image processing,Crack Initiation and –Growth,Fatigue Damage
Preis 25,00 €
Nur online erhältlich
Autor(en): M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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Fretting Fatigue Lives of Heat Resisting Alloys Closely Relating to Temperature.
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force 
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1
M. Okazaki
10.48447/LCF9-2022-015
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Fretting fatigue,Heat Resisting Alloys,Temperature,Tangential force
Preis 25,00 €
Nur online erhältlich
Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
Autor(en): J. Man, I. Šulák, A. Chlupová, L. Douša, J. Polák
10.48447/LCF9-2022-077
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Selective laser melting,Low cycle fatigue,Austenitic stainless steel,Dislocation microstructure,Transmission electron microscopy (TEM) 
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Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
J. Man, I. Šulák, A. Chlupová, L. Douša, J. Polák
10.48447/LCF9-2022-077
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
Selective laser melting,Low cycle fatigue,Austenitic stainless steel,Dislocation microstructure,Transmission electron microscopy (TEM) 
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Cyclic plasticity and LCF behavior of AISI 316L austenitic stainless steel manufactured by selective laser melting (SLM)
J. Man, I. Šulák, A. Chlupová, L. Douša, J. Polák
10.48447/LCF9-2022-077
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
Selective laser melting,Low cycle fatigue,Austenitic stainless steel,Dislocation microstructure,Transmission electron microscopy (TEM)
Preis 25,00 €
Nur online erhältlich
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Autor(en): E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Publikationsart: Tagungsmanuskript (PDF)
Englisch
multiaxial loadings,fatigue life,experimental validation,confined plasticity 
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Estimation of local plastic behaviour using Adjustable Localization Operator for Low Cycle Fatigue life prediction
E. Gautier, B. Levieil, C. Doudard, S. Calloch, A. Ezanno
10.48447/LCF9-2022-089
LCF9 - Ninth International Conference on Low Cycle Fatigue
2022
Tagungsmanuskript (PDF)
Englisch
multiaxial loadings,fatigue life,experimental validation,confined plasticity
Preis 25,00 €
Nur online erhältlich