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Virtuelle Vibrationserprobung elektrischer Subkomponenten aus hochreinem Kupfer

Moderne Antriebsstrangkomponenten müssen komplexe und sich überlagernde Lebensdaueranforderungen erfüllen. Die Erfassung und Bewertung der Bauteillebensdauer in elektrischen Antriebssystemen wird durch die neuerdings eingesetzten Werkstoffe und komplexen funktionalen Anforderungen jedoch deutlich erschwert. Für den sicheren Betrieb des elektrischen Antriebsstrang ist daher u.a. eine Lebensdauerabsicherung der elektrischen Subkomponenten aus hochreinem Kupfer gegen hochfrequente Vibrationsbelastungen durchzuführen, siehe für typische Spannungshotspots Abbildung 1.

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Description

Diese Lebensdauerbewertung erfordert neben einem tiefgreifenden Verständnis für das Materialverhalten der hochreinen Kupferkomponenten zusätzlich die Berücksichtigung weiterer streuender Einflussgrößen. Ziel des Beitrags ist daher die Vorstellung der zu berücksichtigenden Faktoren für den Lebensdauernachweis der genannten Komponenten unter Vibrationsbelastung und die Vorstellung eines in sich geschlossenen Vorgehens zur virtuellen Vibrationserprobung im Sinne des digitalen Zwillings, siehe auch Abbildung 2.

Reference: BF-2024-385

Title: Virtuelle Vibrationserprobung elektrischer Subkomponenten aus hochreinem Kupfer
Author(s): M. Lauf, S. Pruy, C. Hollmann, P. Hantschke, M. Kästner
DOI: 10.48447/BF-2024-385
Event: 50. Tagung DVM-Arbeitskreis Betriebsfestigkeit – Tagung 2024
Year of publication: 2024
Publication type: conference paper (PDF)
Language: German
Keywords: Vibration Fatigue,Digital Twin,FEM-Simulation,Welded Copper,BEV

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Innovative Betriebsfestigkeitsauslegung von Antriebsgelenkwellen im Kontext der E-Mobilität

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Automatisierte Betriebszustandsdefinition auf Basis von Maschinellem Lernen und Pseudoschädigungsrechnung

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Thema 1: Dauerfestigkeit - …und es gibt sie doch!?!

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Ganzheitliche Optimierung von zyklisch hoch beanspruchten Gussbauteilen mittels einer durchgängigen Softwarekette

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1

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Editor(s): Dr.-Ing. M. Decker

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50. Tagung des DVM-Arbeitskreises Betriebsfestigkeit

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1

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Bewertung der Schwingfestigkeit von Stumpfstößen mit Schweißdefekten und -imperfektionen mittels Gradient Boosted Decision Trees und Anomalieerkennung

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Berücksichtigung von Bauteileinflüssen auf die Festigkeit von Kupferwerkstoffen

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€25.00

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