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Berücksichtigung von Betriebsbeanspruchungen im rechnerischen Festigkeitsnachweis von Kupferbauteilen

Durch eine wachsende Anzahl mechanisch hochbeanspruchter Bauteile aus Kupfer und Kupferlegierungen steigt die Bedeutung eines allgemein anerkannten rechnerischen Festigkeitsnachweises wie der FKM-Richtlinie „Rechnerischer Festigkeitsnachweis“ für diese Werkstoffgruppe.

Dieser Festigkeitsnachweis ermöglicht, von der Bauteil-Wöhlerlinie für konstante Beanspruchungsamplituden mithilfe der linearen Schadensakkumulation nach Miner auf die rechnerische Lebensdauer unter variablen Beanspruchungsamplituden zu schließen.

In der Praxis hat sich gezeigt, dass ein Bauteilversagen im Experiment, anders als bei der Akkumulation angenommen, bei rechnerischen Schadenssummen (Deff) kleiner 1 auftritt. Für Kupferlegierungen ist die Höhe von Deff noch unbekannt.

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Description

In diesem Beitrag werden erste Untersuchungen zu Deff an den Kupferwerkstoffen Cu-PHC (CW020A), CuCr1Zr (CW106C), CuZn37Mn3Al2Si (CW713R), CuZn21Si3P (CW724R) und CuSn4Zn2PS (CC470K) vorgestellt. Hierzu werden zunächst die Wöhlerlinien an gekerbten Schwingproben der Werkstoffe unter konstanter Beanspruchungsamplitude bestimmt und anschließend Versuche unter variabler Beanspruchungsamplitude mit einer zufallsverteilten Lastfolge an der gleichen Probengeometrie durchgeführt. Die sich ergebenden effektiven Schadenssummen werden genutzt, um einen ersten Vorschlag für die Korrektur der rechnerischen Lebensdauer von Kupferwerkstoffen abzuleiten. Dadurch wird eine bessere Treffsicherheit des Festigkeitsnachweises erreicht. Die Ergebnisse werden im Vergleich zu Stahl- und Aluminiumlegierungen eingeordnet.

Reference: Cu-2025-579

Title: Berücksichtigung von Betriebsbeanspruchungen im rechnerischen Festigkeitsnachweis von Kupferbauteilen
Author(s): M. Hupka, M. Wächter, R. Rennert, C. Müller, A. Esderts
DOI: 10.48447/Cu-2025-579
Event: Auslegung von Bauteilen aus Kupfer und Kupferlegierungen - Tagung 2025
Year of publication: 2025
Publication type: conference paper (PDF)
Language: German
Keywords

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Author(s): M. Lauf, S. Pruy, S. Kiesner, P. Hantschke, M. Kästner

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Bruchmechanisches Verhalten einer Kupferlegierung

Publication type: conference paper (PDF)

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€25.00

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1

Schwingfestigkeit von Clinchverbindungen aus Kupfer für elektrotechnische Anwendungen

Publication type: conference paper (PDF)

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1

German

€25.00

Online only

Author(s): R. Wagener

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Einflüsse auf das zyklisches Werkstoffverhalten von Kupfer-Legierungen

Publication type: conference paper (PDF)

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1

German

€25.00

Online only

Author(s): K. Neikes, A. Gündel

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Auslegung von Kurzschlussringen aus Kupfer und Kupferlegierung für hochdrehzahl Anwendungen

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1

German

€25.00

Online only

Author(s): L. Uhlenberg, T. Tóth, M. Omlor, E. Reinheimer, K. Dilger

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Experimentelle und numerische Untersuchungen zur Schwingfestigkeit von laserstrahlgeschweißten Kupferflachleitern

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1

German

€25.00

Online only

Author(s): F. Schneider-Jung, K. Dreßler, M. Speckert

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Simulationsbasierte Lebensdauervorhersage für flexible Kupferleitungen

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1

German

€25.00

Online only

Editor(s): A. Esderts, R. Rennert

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Design of components made of copper and copper alloys

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1

German

€90.00

Online only

Author(s): M. Hupka, M. Wächter, R. Rennert, C. Müller, A. Esderts

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1

German

€25.00

Online only

Author(s): J. Ceruso, J. Mischko, A. Esderts

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Beanspruchbarkeit von Kupferschweißverbindungen.

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1

German

€25.00

Online only

Author(s): J. Dölling, A. Zilly, E. Beeh

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1

German

€25.00

Online only