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Konzeptentwicklung zur schwingfesten Bauteilauslegung von geschweißten Kupferwerkstoffen (FATWELDCO)

Die Betriebsfestigkeit von geschweißten Kupferwerkstoffen ist ein wichtiges Thema bei Komponenten der Elektromobilität. In dem von der FVV und dem DVS beantragten und vom BMWK finanzierten Forschungsprojekt FATWELDCO (Laufzeit: 09/2024 bis 02/2027) soll das Ermüdungsverhalten von geschweißten Kupferwerkstoffen untersucht werden. Im Fokus stehen dabei hochreine Kupferwerkstoffe (z.B. Cu-OF). Das Projekt wird an den Forschungsstellen Steinbeis Innovationszentrum BWF Nürtingen, TU Darmstadt IFSW und TU Braunschweig ifs durchgeführt.

Das umfangreiche Versuchsprogramm umfasst systematische Schwingfestigkeitsversuche der gängigen Halbzeugkombinationen Blech/Blech, Blech/Draht und Draht/Draht. Untersucht werden unter anderem verschiedene Stoßarten und die wesentlichen…

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Description

Ziel des Projekts ist die Erstellung eines Konzepts zur Vorauslegung und Absicherung von Fügeverbindungen aus Kupfer. Dabei soll zunächst in Anlehnung an Stahl bzw. Aluminiumlegierungen die Treffsicherheit des Ersatzradiuskonzepts untersucht werden und bei Bedarf neue Ansätze entwickelt werden. Das zu entwickelnde Auslegungskonzept soll unter Verwendung von anwendungsnahen Demonstratoren verifiziert werden.

In diesem Übersichtsbeitrag wird das laufende Forschungsprojekt vorgestellt und erste Ergebnisse vorgestellt.

Reference: Cu-2025-562

Title: Konzeptentwicklung zur schwingfesten Bauteilauslegung von geschweißten Kupferwerkstoffen (FATWELDCO)
Author(s): S. Issler, T. Beier, T. Tóth, K. Dilger
DOI: 10.48447/Cu-2025-562
Event: Auslegung von Bauteilen aus Kupfer und Kupferlegierungen - Tagung 2025
Year of publication: 2025
Publication type: conference paper (PDF)
Language: German
Keywords: Schwingfestigkeit Fügeverbindungen Elektromobilität Auslegungskonzept

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Author(s): P. Thumann, P. Schmauser

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€25.00

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1

German

€25.00

Online only

Editor(s): A. Esderts, R. Rennert

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1

Design of components made of copper and copper alloys

Publication type: conference proceedings (PDF)

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1

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€90.00

Online only

Author(s): R. Wagener

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Einflüsse auf das zyklisches Werkstoffverhalten von Kupfer-Legierungen

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1

German

€25.00

Online only

Author(s): M. Weber, L. Morand, A. Butz, D. Helm, K. Pfeffer, F. Bauer, U. Klotz, M. Eisenbart

Effiziente Charakterisierung und Modellierung von Kupferwerkstoffen auf Basis von Maschinellem Lernen und Finite-Element-Simulationen

Publication type: conference paper (PDF)

German

€25.00

Online only

Author(s): F. Schneider-Jung, K. Dreßler, M. Speckert

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Simulationsbasierte Lebensdauervorhersage für flexible Kupferleitungen

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1

German

€25.00

Online only