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Crack path prediction on integrated raceways under RCF

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Beschreibung

The focus of this research is the prediction of crack path on integrated raceways under rolling contact fatigue (RCF) in case-hardened and nitrided components. In addition to the rolling contact, the residual stresses and the complex load situation were also taken into account. Using a basic parametric study, the following possible parameters influencing crack growth and crack path were investigated: initial crack length/depth, contact pressure and friction between the crack surfaces. Crack path in the shaft and in the outer ring of the bearing were predicted and compared with the cracks that occurred in the same places during the test. 2D-crack growth simulations were performed using the FE program ABAQUS and the crack propagation simulation program ADAPCRACK3D developed by the University of Paderborn. The fracture mechanics investigations are based on the theory of linear elastic fracture mechanics and use the sub-model technique. The MVCCI method is used to calculate the stress intensity factors. The results of the crack growth simulations showed good agreement with some test results. The prediction of the crack path after spalling in the outer ring agreed very well with the crack path in the tests.

Previous publications:

The results in this paper were published in March 2024 as part of Stream 2 of the EASA project “Integrity Improvement of Rotorcraft Main Gear Box (MGB)” under grant agreement number MOVE/B3/SUB/2020-243/SI2.826742. Due to the contractual requirements for this research project, contractual progress/project reports and a presentation were published by EASA.

Artikelnummer: BR-2025-525

Titel: Crack path prediction on integrated raceways under RCF
Autor(en): R. Boukellif, S. Hilleke, J. Litzba, W. Riesen
DOI: 10.48447/BR-2025-525
Veranstaltung: 57. Tagung des DVM-Arbeitskreises Bruchmechanik und Bauteilsicherheit – Tagung 2025
Jahr der Veröffentlichung: 2025
Publikationsart: Tagungsmanuskript (PDF)
Sprache: Deutsch
Stichwörter: RCF,crack path

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Unüberwachtes Maschinelles Lernen an Bruchflächen im Kontext des Kerbschlagbiegeversuchs

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Deutsch

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Autor(en): F. Paysan, E. Breitbarth

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1

Deutsch

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Autor(en): L. Duarte, M. Madia, N. Kanna, J. Bär

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Deutsch

25,00 €

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Autor(en): W. Baer, M. Holzwarth, U. Mayer

Master Curve-Auswertungen und fraktographische Analysen zum Bruchmechanismus – neue Ergebnisse zur Untersuchung des Master Curve Konzepts für ferritisches Gusseisen mit Kugelgraphit bei dynamischer Beanspruchung (Projekt MCGUSS)

Publikationsart: Tagungsmanuskript (PDF)

Deutsch

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Autor(en): M. Holzwarth, W. Baer, U. Mayer, S. Weihe

Master Curve-Auswertungen und Untersuchung des Größeneffekts für C(T)-Proben - aktuelle Erkenntnisse zur Untersuchung des Master Curve Konzepts für ferritisches Gusseisen mit Kugelgraphit bei dynamischer Beanspruchung (Projekt MCGUSS)

Publikationsart: Tagungsmanuskript (PDF)

Deutsch

25,00 €

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Autor(en): D. Weiß, S. Krome, T. Duffe, G. Kullmer

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1

Deutsch

25,00 €

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Autor(en): B. Mushtaq, H.R. Bayat, A. Vötterl

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1

Deutsch

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Autor(en): M. Hofmann, R. Anderssohn, N. Jesch-Weigel, R. Zielke, T. Wallmersperger

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Deutsch

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Autor(en): F. Dittmann, I. Varfolomeev, M. Gerstenberg, R. Fussik, V. H. Skrzypczak

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Bruchmechanische Bewertung der Wasserstoffverträglichkeit von Bestandsarmaturen

Publikationsart: Tagungsmanuskript (PDF)

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1

Deutsch

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Autor(en): A. Zaiat, C. Kontermann, A. Blug, M. Oechsner, A. Bertz, G. Laskin, F. Conrad, D. Carl

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Investigation of the influence of T-stress in biaxially loaded specimen on plasticity-induced crack closure in Ti6246 using digital image correlation

Publikationsart: Tagungsmanuskript (PDF)

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1

Deutsch

25,00 €

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Autor(en): G. Kullmer, D. Weiß, B. Schramm

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Beschreibung des R- und des Temperatureinflusses sowie des Einlaufverhaltens bei experimentell bestimmten Rissfortschrittskurven mit dem Exponentialansatz

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1

Deutsch

25,00 €

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