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Influence of Hydrogen on the LCF Behavior of Quenched and Tempered AISI 4140 Steel

Strain-controlled low-cycle fatigue tests (frequency 1Hz) were performed on quenched and tempered AISI 4140 steel (hardness 400 HV) in order to investigate the influence of hydrogen on cyclic deformation and fatigue life. Specimens were subjected to different hydrogen charging conditions via electrochemical loading in sulfuric acid and compared to uncharged reference samples, all tested at room temperature.

The results clearly demonstrate a significant impact of hydrogen on fatigue performance. Hydrogen-charged specimens failed at considerably lower cycle numbers compared to uncharged samples. Moreover, the cyclic deformation behavior was strongly affected: as shown in Figure 1, the plastic strain amplitude of hydrogen-charged specimens was consistently lower, indicating a…

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Fractographic analyses further revealed distinct differences between hydrogen-charged and uncharged specimens, supporting the conclusion that hydrogen plays a decisive role in crack initiation and propagation.

Overall, the study highlights the detrimental effect of hydrogen charging on the LCF behavior of high-strength steels. These findings contribute to a deeper understanding of hydrogen–material interactions and are essential for the reliable design of components exposed to hydrogen-containing environments.

Reference: LCF10-2026-022

Title: Influence of Hydrogen on the LCF Behavior of Quenched and Tempered AISI 4140 Steel
Author(s): E. Gall, S. Guth
DOI: 10.48447/LCF10-2026-022
Event: Tenth International Conference on Low Cycle Fatigue (LCF-10)
Year of publication: 2026
Publication type: conference paper (PDF)
Language: English
Keywords: electrochemical hydrogen loading,hydrogen embrittlement,AISI 4140 (quenched and tempered),cyclic plasticity,strain-controlled testing

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Editor(s): T. Beck, F. Szmytka

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A study of small crack propagation behavior in a single crystal Ni based superalloy under TMF conditions

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Author(s): M. Sakane

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High Temperature Multiaxial Creep-Fatigue Life for YH61 Nickel-base Single Crystal Superalloy

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Author(s): L. Stampa, P. Grimm, J. K. Hufenbach, M. Zimmermann

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Multi-DIC based characterization of the fatigue behavior of additively manufactured architected materials

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Author(s): A. Ince

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Physics-informed neural network framework for fatigue crack growth prediction in LPBF alloys: Integrating process parameters, material strength, and fracture mechanics

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English

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Author(s): F. Tadross, R. Walther, J. Heidrich, S. Winter, T. Beck, B. Blinn

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Cyclic deformation behaviour of cryogenically treated Vanadis 4E in low cycle fatigue and cyclic indentation tests

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