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Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten

Additive Fertigungsverfahren, wie das Metall-Laserstrahlschmelzen (kurz: LPBF), ermöglichen die Konstruktion und Herstellung metallischer Bauteile mit komplexer bionischer Struktur und Gestalt. Hierbei ist allerdings mit Einschränkungen bei der Nachbehandlung additiv gefertigter Bauteile zu rechnen. So können die Oberflächen mit konventionellen Fertigungsverfahren nicht mehr nachgearbeitet werden. Die daraus resultierenden „as-built“-Oberflächen liefern in Kombination mit den durch das Fertigungsverfahren in die Randschicht eingebrachten Defekten, wie Gasporen oder nicht aufgeschmolzenem Pulver, die häufigsten Versagensursachen. Für einen Einsatz additiv gefertigter Bauteile als tragende Strukturen zum Beispiel im Automobilbau ist es daher entscheidend, die Auswirkung der…

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Product Details
Description

Konkret soll der Beitrag/Vortrag die folgenden Themen behandeln:

Vorstellung eines bruchmechanischen Bewertungskonzepts zur Lebensdauer-Prognose additiv gefertigter Komponenten
Berücksichtigung von Oberflächenrauheit und Defektgrößen- sowie räumlicher Verteilung
Experimentelle Untersuchung von Oberflächen, Defekten und Bruchflächen unter anderem anhand zahlreicher µCT-Aufnahmen
Experimentelle Ermittlung des Rissfortschrittsverhaltens
Ableitung erforderlicher Eingabegrößen für das bruchmechanische Bewertungskonzept
Bewertung der Treffsicherheit im LCF- und HCF-Bereich mit additiv gefertigten zylindrischen Schwingproben

Reference: BR-2023-007

Title: Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten
Author(s): A. Kern, S. Wörner, H. T. Beier, U. Jung
DOI: 10.48447/BR-2023-007
Event: 55th Conference of the Working Group on Fracture Mechanics and Structural Safety
Year of publication: 2023
Publication type: conference paper (PDF)
Language: German
Keywords: Bruchmechanik,LPBF,AlSi10Mg,Defekte,Oberfläche

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Author(s): A. Tsakmakis, M. Vormwald

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Rissspitzenfelder in Phasenfeldmodellierungen von duktilen Bruchprozessen

Publication type: conference paper (PDF)

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Author(s): G. Kullmer, D. Weiß, B. Schramm

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Ein neuer Ansatz zur Beschreibung der doppel-S-förmigen Rissfortschrittskurve von Aluminiumlegierungen

Publication type: conference paper (PDF)

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Author(s): F. Paysan, F. Dömling, V. Schöne, E. Breitbarth

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Author(s): R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer

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€25.00

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Editor(s): M. Vormwald

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1

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€90.00

Author(s): V. Schöne, F. Paysan, D. Melching, T. Strohmann, E. Breitbarth

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Online only