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Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten

Additive Fertigungsverfahren, wie das Metall-Laserstrahlschmelzen (kurz: LPBF), ermöglichen die Konstruktion und Herstellung metallischer Bauteile mit komplexer bionischer Struktur und Gestalt. Hierbei ist allerdings mit Einschränkungen bei der Nachbehandlung additiv gefertigter Bauteile zu rechnen. So können die Oberflächen mit konventionellen Fertigungsverfahren nicht mehr nachgearbeitet werden. Die daraus resultierenden „as-built“-Oberflächen liefern in Kombination mit den durch das Fertigungsverfahren in die Randschicht eingebrachten Defekten, wie Gasporen oder nicht aufgeschmolzenem Pulver, die häufigsten Versagensursachen. Für einen Einsatz additiv gefertigter Bauteile als tragende Strukturen zum Beispiel im Automobilbau ist es daher entscheidend, die Auswirkung der…

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Additive Fertigungsverfahren, wie das Metall-Laserstrahlschmelzen (kurz: LPBF), ermöglichen die Konstruktion und Herstellung metallischer Bauteile mit komplexer bionischer Struktur und Gestalt. Hierbei ist allerdings mit Einschränkungen bei der Nachbehandlung additiv gefertigter Bauteile zu rechnen. So können die Oberflächen mit konventionellen Fertigungsverfahren nicht mehr nachgearbeitet werden. Die daraus resultierenden „as-built“-Oberflächen liefern in Kombination mit den durch das Fertigungsverfahren in die Randschicht eingebrachten Defekten, wie Gasporen oder nicht aufgeschmolzenem Pulver, die häufigsten Versagensursachen. Für einen Einsatz additiv gefertigter Bauteile als tragende Strukturen zum Beispiel im Automobilbau ist es daher entscheidend, die Auswirkung der „as-built“-Oberflächen und Defekte auf die Lebensdauer der Bauteile bewerten zu können. Im vorliegenden Beitrag wird ein neues, auf einem Kurzrissmodell basierendes, bruchmechanisches Bewertungskonzept für additiv gefertigte Bauteile vorgestellt.

Konkret soll der Beitrag/Vortrag die folgenden Themen behandeln:

  • Vorstellung eines bruchmechanischen Bewertungskonzepts zur Lebensdauer-Prognose additiv gefertigter Komponenten
  • Berücksichtigung von Oberflächenrauheit und Defektgrößen- sowie räumlicher Verteilung
  • Experimentelle Untersuchung von Oberflächen, Defekten und Bruchflächen unter anderem anhand zahlreicher µCT-Aufnahmen
  • Experimentelle Ermittlung des Rissfortschrittsverhaltens
  • Ableitung erforderlicher Eingabegrößen für das bruchmechanische Bewertungskonzept
  • Bewertung der Treffsicherheit im LCF- und HCF-Bereich mit additiv gefertigten zylindrischen Schwingproben

Reference
BR-2023-007

Title
Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten
Author(s)
A. Kern, S. Wörner, H. T. Beier, U. Jung
DOI
10.48447/BR-2023-007
Event
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
Year of publication
2023
Publication type
conference paper (PDF)
Language
German
Keywords
Bruchmechanik,LPBF,AlSi10Mg,Defekte,Oberfläche

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Online only
Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
Author(s): S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Biaxiale Versuche,Duktile Schädigung,Zyklische Belastung 
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Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Biaxiale Versuche,Duktile Schädigung,Zyklische Belastung 
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1
Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Biaxiale Versuche,Duktile Schädigung,Zyklische Belastung
Price €25.00
Online only
10.48447/Br-2023-BB
Editor(s): M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference proceedings (PDF)
German
Bruchmechanik, Bauteilsicherheit, Bauteilbewertung, Beanspruchungsanalyse 
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Bruchmechanische Werkstoff- und Bauteilbewertung: Beanspruchungsanalyse, Prüfmethoden und Anwendungen
10.48447/Br-2023-BB
M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference proceedings (PDF)
German
Bruchmechanik, Bauteilsicherheit, Bauteilbewertung, Beanspruchungsanalyse 
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1
10.48447/Br-2023-BB
M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference proceedings (PDF)
German
Bruchmechanik, Bauteilsicherheit, Bauteilbewertung, Beanspruchungsanalyse
Price €90.00
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
Author(s): R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz 
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Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz 
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1
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz
Price €25.00
Online only
Bruchmechanische Bewertung hochfester Schweißverbindungen für den Mobilkranbau unter Berücksichtigung innerer Unregelmäßigkeiten
Author(s): U. Hähnel, P. Hübner, B. Kranz
10.48447/BR-2023-025
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
hochfeste Schweißverbindungen,S960QL,S355NL,SINTAP-Prozedur,innere Unregelmäßigkeiten 
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Bruchmechanische Bewertung hochfester Schweißverbindungen für den Mobilkranbau unter Berücksichtigung innerer Unregelmäßigkeiten
Bruchmechanische Bewertung hochfester Schweißverbindungen für den Mobilkranbau unter Berücksichtigung innerer Unregelmäßigkeiten
U. Hähnel, P. Hübner, B. Kranz
10.48447/BR-2023-025
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
hochfeste Schweißverbindungen,S960QL,S355NL,SINTAP-Prozedur,innere Unregelmäßigkeiten 
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U. Hähnel, P. Hübner, B. Kranz
10.48447/BR-2023-025
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
hochfeste Schweißverbindungen,S960QL,S355NL,SINTAP-Prozedur,innere Unregelmäßigkeiten
Price €25.00
Online only
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
Author(s): P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Örtliches Konzept,Randschichtverfestigungen,Eigenspannungen 
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ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Örtliches Konzept,Randschichtverfestigungen,Eigenspannungen 
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1
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Örtliches Konzept,Randschichtverfestigungen,Eigenspannungen
Price €25.00
Online only
Entwicklung einer Methode zur Abbildung des Tragslastverhaltens geschweißter Komponenten unter Anwendung schädigungsmechanischer Simulationsmodelle
Author(s): C. Häffner, D. Lenz, F. Eyben, M. Könemann, M. Feldmann, S. Münstermann
10.48447/BR-2023-027
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Schädigungsmechanik,Schweißverbindungen,Bauteilsicherheit,Schweißprozess,Tragverhalten 
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Entwicklung einer Methode zur Abbildung des Tragslastverhaltens geschweißter Komponenten unter Anwendung schädigungsmechanischer Simulationsmodelle
Entwicklung einer Methode zur Abbildung des Tragslastverhaltens geschweißter Komponenten unter Anwendung schädigungsmechanischer Simulationsmodelle
C. Häffner, D. Lenz, F. Eyben, M. Könemann, M. Feldmann, S. Münstermann
10.48447/BR-2023-027
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Schädigungsmechanik,Schweißverbindungen,Bauteilsicherheit,Schweißprozess,Tragverhalten 
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1
Entwicklung einer Methode zur Abbildung des Tragslastverhaltens geschweißter Komponenten unter Anwendung schädigungsmechanischer Simulationsmodelle
C. Häffner, D. Lenz, F. Eyben, M. Könemann, M. Feldmann, S. Münstermann
10.48447/BR-2023-027
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Schädigungsmechanik,Schweißverbindungen,Bauteilsicherheit,Schweißprozess,Tragverhalten
Price €25.00
Online only
Risswachstum unter thermomechanischer Ermüdung an der Nickelbasis Gusslegierung Inconel 100
Author(s): S. Schackert, H. Riedel, C. Schweizer
10.48447/BR-2023-015
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Risswachstum,thermomechanische Ermüdung,Nickelbasis Superlegierung 
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Risswachstum unter thermomechanischer Ermüdung an der Nickelbasis Gusslegierung Inconel 100
Risswachstum unter thermomechanischer Ermüdung an der Nickelbasis Gusslegierung Inconel 100
S. Schackert, H. Riedel, C. Schweizer
10.48447/BR-2023-015
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Risswachstum,thermomechanische Ermüdung,Nickelbasis Superlegierung 
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1
Risswachstum unter thermomechanischer Ermüdung an der Nickelbasis Gusslegierung Inconel 100
S. Schackert, H. Riedel, C. Schweizer
10.48447/BR-2023-015
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Risswachstum,thermomechanische Ermüdung,Nickelbasis Superlegierung
Price €25.00
Online only
Ermittlung der Effektiven Beanspruchung im Rissspitzennahfeld auf Basis der Gebietsintegralmethode
Author(s): F. Garnadt, C. Kontermann, M. Oechsner
10.48447/BR-2023-023
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Zyklisches J-Integral,Rissschließen,Gebietsintegralmethode 
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1
Ermittlung der Effektiven Beanspruchung im Rissspitzennahfeld auf Basis der Gebietsintegralmethode
Ermittlung der Effektiven Beanspruchung im Rissspitzennahfeld auf Basis der Gebietsintegralmethode
F. Garnadt, C. Kontermann, M. Oechsner
10.48447/BR-2023-023
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Zyklisches J-Integral,Rissschließen,Gebietsintegralmethode 
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1
Ermittlung der Effektiven Beanspruchung im Rissspitzennahfeld auf Basis der Gebietsintegralmethode
F. Garnadt, C. Kontermann, M. Oechsner
10.48447/BR-2023-023
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Zyklisches J-Integral,Rissschließen,Gebietsintegralmethode
Price €25.00
Online only
Automatisierte Analyse von Bruchflächen mittels künstlicher neuronaler Netzwerke (KNN) für kerntechnisch relevante Sicherheitskomponenten
Author(s): J. Rosenberger, J. Tlatlik, S. Münstermann
10.48447/BR-2023-002
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
KNN,Image Segmentation,Bruchmechanik,Automatisierte Bildverarbeitung,Versuchsauswertung 
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Automatisierte Analyse von Bruchflächen mittels künstlicher neuronaler Netzwerke (KNN) für kerntechnisch relevante ...
Automatisierte Analyse von Bruchflächen mittels künstlicher neuronaler Netzwerke (KNN) für kerntechnisch relevante Sicherheitskomponenten
J. Rosenberger, J. Tlatlik, S. Münstermann
10.48447/BR-2023-002
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
KNN,Image Segmentation,Bruchmechanik,Automatisierte Bildverarbeitung,Versuchsauswertung 
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1
Automatisierte Analyse von Bruchflächen mittels künstlicher neuronaler Netzwerke (KNN) für kerntechnisch relevante Sicherheitskomponenten
J. Rosenberger, J. Tlatlik, S. Münstermann
10.48447/BR-2023-002
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
KNN,Image Segmentation,Bruchmechanik,Automatisierte Bildverarbeitung,Versuchsauswertung
Price €25.00
Online only
Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
Author(s): F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Rissschließen,Mirkoskopie,Digitale Bildkorrelation 
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Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Rissschließen,Mirkoskopie,Digitale Bildkorrelation 
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Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Rissschließen,Mirkoskopie,Digitale Bildkorrelation
Price €25.00
Online only
Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
Author(s): C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum 
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Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum 
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1
Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum
Price €25.00
Online only
Ein neuer Ansatz zur Beschreibung der doppel-S-förmigen Rissfortschrittskurve von Aluminiumlegierungen
Author(s): G. Kullmer, D. Weiß, B. Schramm
10.48447/BR-2023-003
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Aluminium,doppel-S-förmige Rissfortschrittskurve,Rissausbreitungskonzept 
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1
Ein neuer Ansatz zur Beschreibung der doppel-S-förmigen Rissfortschrittskurve von Aluminiumlegierungen
Ein neuer Ansatz zur Beschreibung der doppel-S-förmigen Rissfortschrittskurve von Aluminiumlegierungen
G. Kullmer, D. Weiß, B. Schramm
10.48447/BR-2023-003
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Aluminium,doppel-S-förmige Rissfortschrittskurve,Rissausbreitungskonzept 
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1
Ein neuer Ansatz zur Beschreibung der doppel-S-förmigen Rissfortschrittskurve von Aluminiumlegierungen
G. Kullmer, D. Weiß, B. Schramm
10.48447/BR-2023-003
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Aluminium,doppel-S-förmige Rissfortschrittskurve,Rissausbreitungskonzept
Price €25.00
Online only