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Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten

Additive Fertigungsverfahren, wie das Metall-Laserstrahlschmelzen (kurz: LPBF), ermöglichen die Konstruktion und Herstellung metallischer Bauteile mit komplexer bionischer Struktur und Gestalt. Hierbei ist allerdings mit Einschränkungen bei der Nachbehandlung additiv gefertigter Bauteile zu rechnen. So können die Oberflächen mit konventionellen Fertigungsverfahren nicht mehr nachgearbeitet werden. Die daraus resultierenden „as-built“-Oberflächen liefern in Kombination mit den durch das Fertigungsverfahren in die Randschicht eingebrachten Defekten, wie Gasporen oder nicht aufgeschmolzenem Pulver, die häufigsten Versagensursachen. Für einen Einsatz additiv gefertigter Bauteile als tragende Strukturen zum Beispiel im Automobilbau ist es daher entscheidend, die Auswirkung der…

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Additive Fertigungsverfahren, wie das Metall-Laserstrahlschmelzen (kurz: LPBF), ermöglichen die Konstruktion und Herstellung metallischer Bauteile mit komplexer bionischer Struktur und Gestalt. Hierbei ist allerdings mit Einschränkungen bei der Nachbehandlung additiv gefertigter Bauteile zu rechnen. So können die Oberflächen mit konventionellen Fertigungsverfahren nicht mehr nachgearbeitet werden. Die daraus resultierenden „as-built“-Oberflächen liefern in Kombination mit den durch das Fertigungsverfahren in die Randschicht eingebrachten Defekten, wie Gasporen oder nicht aufgeschmolzenem Pulver, die häufigsten Versagensursachen. Für einen Einsatz additiv gefertigter Bauteile als tragende Strukturen zum Beispiel im Automobilbau ist es daher entscheidend, die Auswirkung der „as-built“-Oberflächen und Defekte auf die Lebensdauer der Bauteile bewerten zu können. Im vorliegenden Beitrag wird ein neues, auf einem Kurzrissmodell basierendes, bruchmechanisches Bewertungskonzept für additiv gefertigte Bauteile vorgestellt.

Konkret soll der Beitrag/Vortrag die folgenden Themen behandeln:

  • Vorstellung eines bruchmechanischen Bewertungskonzepts zur Lebensdauer-Prognose additiv gefertigter Komponenten
  • Berücksichtigung von Oberflächenrauheit und Defektgrößen- sowie räumlicher Verteilung
  • Experimentelle Untersuchung von Oberflächen, Defekten und Bruchflächen unter anderem anhand zahlreicher µCT-Aufnahmen
  • Experimentelle Ermittlung des Rissfortschrittsverhaltens
  • Ableitung erforderlicher Eingabegrößen für das bruchmechanische Bewertungskonzept
  • Bewertung der Treffsicherheit im LCF- und HCF-Bereich mit additiv gefertigten zylindrischen Schwingproben

Reference
BR-2023-007

Title
Bruchmechanische Lebensdauer-Prognose für additive gefertigte Aluminium Komponenten
Author(s)
A. Kern, S. Wörner, H. T. Beier, U. Jung
DOI
10.48447/BR-2023-007
Event
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
Year of publication
2023
Publication type
conference paper (PDF)
Language
German
Keywords
Bruchmechanik,LPBF,AlSi10Mg,Defekte,Oberfläche

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Entwicklung einer Methode zur Abbildung des Tragslastverhaltens geschweißter Komponenten unter Anwendung schädigungsmechanischer Simulationsmodelle
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German
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G. Kullmer, D. Weiß, B. Schramm
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Publication type: conference paper (PDF)
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Aluminium,doppel-S-förmige Rissfortschrittskurve,Rissausbreitungskonzept 
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G. Kullmer, D. Weiß, B. Schramm
10.48447/BR-2023-003
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Online only
Auswertung von Kraft-Weg Daten zur Detektion von Rissschließen im Schwellenwertbereich
Author(s): J. A. Schönherr, M. Klein, M. Oechsner
10.48447/BR-2023-004
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Schwellenwert gegen Ermüdungsrissausbreitung,Rissschließen,feuchte Luft,Klimakammer,Messtechnik 
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Auswertung von Kraft-Weg Daten zur Detektion von Rissschließen im Schwellenwertbereich
Auswertung von Kraft-Weg Daten zur Detektion von Rissschließen im Schwellenwertbereich
J. A. Schönherr, M. Klein, M. Oechsner
10.48447/BR-2023-004
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Schwellenwert gegen Ermüdungsrissausbreitung,Rissschließen,feuchte Luft,Klimakammer,Messtechnik 
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1
Auswertung von Kraft-Weg Daten zur Detektion von Rissschließen im Schwellenwertbereich
J. A. Schönherr, M. Klein, M. Oechsner
10.48447/BR-2023-004
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Schwellenwert gegen Ermüdungsrissausbreitung,Rissschließen,feuchte Luft,Klimakammer,Messtechnik
Price €25.00
Online only
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
Author(s): R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz 
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1
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz 
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1
Bestimmung von viskoplastischen Parametern aus miniaturisierten Relaxationsversuchen
R. W. Schirmer, M. Selent, M. Abendroth, B. Kiefer
10.48447/BR-2023-012
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Small Punch Test,warmfester Chromstahl,P91,Relaxationsversuch,Norton-Kriechgesetz
Price €25.00
Online only
Rissspitzenfelder in Phasenfeldmodellierungen von duktilen Bruchprozessen
Author(s): A. Tsakmakis, M. Vormwald
10.48447/BR-2023-022
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Phasenfeldmodellierung,duktile Bruchmechanik,Mixed Mode,Plastizitätstheorie 
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1
Rissspitzenfelder in Phasenfeldmodellierungen von duktilen Bruchprozessen
Rissspitzenfelder in Phasenfeldmodellierungen von duktilen Bruchprozessen
A. Tsakmakis, M. Vormwald
10.48447/BR-2023-022
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Phasenfeldmodellierung,duktile Bruchmechanik,Mixed Mode,Plastizitätstheorie 
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1
Rissspitzenfelder in Phasenfeldmodellierungen von duktilen Bruchprozessen
A. Tsakmakis, M. Vormwald
10.48447/BR-2023-022
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Phasenfeldmodellierung,duktile Bruchmechanik,Mixed Mode,Plastizitätstheorie
Price €25.00
Online only
Einfluss von Constraint auf duktile Rissinitiierung und duktiles Risswachstum
Author(s): I. Varfolomeev, C. Amann
10.48447/BR-2023-011
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Risszähigkeit,duktile Rissinitiierung,duktiles Risswachstum,Constraint 
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1
Einfluss von Constraint auf duktile Rissinitiierung und duktiles Risswachstum
Einfluss von Constraint auf duktile Rissinitiierung und duktiles Risswachstum
I. Varfolomeev, C. Amann
10.48447/BR-2023-011
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Risszähigkeit,duktile Rissinitiierung,duktiles Risswachstum,Constraint 
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1
Einfluss von Constraint auf duktile Rissinitiierung und duktiles Risswachstum
I. Varfolomeev, C. Amann
10.48447/BR-2023-011
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Risszähigkeit,duktile Rissinitiierung,duktiles Risswachstum,Constraint
Price €25.00
Online only
Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
Author(s): C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum 
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Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum 
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Untersuchung des Ermüdungsverhaltens gewebeverstärkter Faser-Kunststoff-Verbunde
C. H. Wolf, S. Henkel, C. Düreth, M. Gude, H. Biermann
10.48447/BR-2023-008
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Faser-Kunststoff-Verbunde,Ermüdung,Digitale Bildkorrelation,Ermüdungsrisswachstum
Price €25.00
Online only
Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
Author(s): F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
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Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Rissschließen,Mirkoskopie,Digitale Bildkorrelation 
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Identifikation von plastizitäts-induziertem Rissschließen mittels hochauflösender Digitaler Bildkorrelation
F. Paysan, F. Dömling, V. Schöne, E. Breitbarth
10.48447/BR-2023-005
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Rissschließen,Mirkoskopie,Digitale Bildkorrelation
Price €25.00
Online only
10.48447/Br-2023-BB
Editor(s): M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference proceedings (PDF)
German
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Bruchmechanische Werkstoff- und Bauteilbewertung: Beanspruchungsanalyse, Prüfmethoden und Anwendungen
10.48447/Br-2023-BB
M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference proceedings (PDF)
German
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10.48447/Br-2023-BB
M. Vormwald
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference proceedings (PDF)
German
Bruchmechanik, Bauteilsicherheit, Bauteilbewertung, Beanspruchungsanalyse
Price €90.00
Mikrostruktursensitive Beschreibung der Restbeanspruchbarkeit von Komponenten mit Hilfe virtueller Experimente
Author(s): M. Neite, M. Dölz, M. Könemann, S. Münstermann
10.48447/BR-2023-024
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
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Mikrostruktursensitive Beschreibung der Restbeanspruchbarkeit von Komponenten mit Hilfe virtueller Experimente
Mikrostruktursensitive Beschreibung der Restbeanspruchbarkeit von Komponenten mit Hilfe virtueller Experimente
M. Neite, M. Dölz, M. Könemann, S. Münstermann
10.48447/BR-2023-024
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
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1
Mikrostruktursensitive Beschreibung der Restbeanspruchbarkeit von Komponenten mit Hilfe virtueller Experimente
M. Neite, M. Dölz, M. Könemann, S. Münstermann
10.48447/BR-2023-024
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Repräsentative Volumenelemente,Kristallplastizität,Virtuelle Experimente,Schädigungskriterien Mikroskala,Schädigungsmodell
Price €25.00
Online only
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
Author(s): P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
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ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Örtliches Konzept,Randschichtverfestigungen,Eigenspannungen 
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1
ERWEITERUNG DES FESTIGKEITSNACHWEISES NACH ÖRTLICHEM KONZEPT ZUR BERÜCKSICHTIGUNG VON RANDSCHICHTBEHAFTETEN BAUTEILEN
P. Yadegari, H. T. Beier, M. Vormwald
10.48447/BR-2023-010
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Örtliches Konzept,Randschichtverfestigungen,Eigenspannungen
Price €25.00
Online only
Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
Author(s): S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
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Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
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S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
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Biaxiale Experimente zur duktilen Schädigung und Versagen unter zyklischen Belastungen mit wenigen Lastwechseln
S. Gerke, Z. Wei, M. Brünig
10.48447/BR-2023-016
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Biaxiale Versuche,Duktile Schädigung,Zyklische Belastung
Price €25.00
Online only
Untersuchung des Schädigungsverhaltens additiv gefertigter TiAl6V4 Gitterstrukturen: Anwendung der digitalen Bildkorrelation im quasi-statischen und zyklischen Versuch
Author(s): W. Radlof, C. Benz, M. Sander
10.48447/BR-2023-006
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Additive Fertigung,Gitterstrukturen,DIC,Schädigungsdetektion,Quasistatischer und zyklischer Versuch 
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1
Untersuchung des Schädigungsverhaltens additiv gefertigter TiAl6V4 Gitterstrukturen: Anwendung der digitalen Bildkorrelation im quasi-statischen und zyklischen Versuch
Untersuchung des Schädigungsverhaltens additiv gefertigter TiAl6V4 Gitterstrukturen: Anwendung der digitalen Bildkorrelation im quasi-statischen und zyklischen Versuch
W. Radlof, C. Benz, M. Sander
10.48447/BR-2023-006
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
Additive Fertigung,Gitterstrukturen,DIC,Schädigungsdetektion,Quasistatischer und zyklischer Versuch 
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1
Untersuchung des Schädigungsverhaltens additiv gefertigter TiAl6V4 Gitterstrukturen: Anwendung der digitalen Bildkorrelation im quasi-statischen und zyklischen Versuch
W. Radlof, C. Benz, M. Sander
10.48447/BR-2023-006
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
Additive Fertigung,Gitterstrukturen,DIC,Schädigungsdetektion,Quasistatischer und zyklischer Versuch
Price €25.00
Online only
Ermüdungsfestigkeitsnachweis mit einem kritischen Ebenen Verfahren für die FKM-Richtlinie „Rechnerischer Festigkeitsnachweis“ für mehrkanalig nichtproportionale Beanspruchungen
Author(s): C. Fällgren, H. T. Beier, M. Vormwald
10.48447/BR-2023-019
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
kritische Ebenen,FKM-Richtlinie,mehrkanalige Beanspruchung,nichtproportionale Beanspruchung 
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1
Ermüdungsfestigkeitsnachweis mit einem kritischen Ebenen Verfahren für die FKM-Richtlinie „Rechnerischer Festigkeitsnachweis“ für mehrkanalig nichtproportionale Beanspruchungen
Ermüdungsfestigkeitsnachweis mit einem kritischen Ebenen Verfahren für die FKM-Richtlinie „Rechnerischer Festigkeitsnachweis“ für mehrkanalig nichtproportionale Beanspruchungen
C. Fällgren, H. T. Beier, M. Vormwald
10.48447/BR-2023-019
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
Publication type: conference paper (PDF)
German
kritische Ebenen,FKM-Richtlinie,mehrkanalige Beanspruchung,nichtproportionale Beanspruchung 
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1
Ermüdungsfestigkeitsnachweis mit einem kritischen Ebenen Verfahren für die FKM-Richtlinie „Rechnerischer Festigkeitsnachweis“ für mehrkanalig nichtproportionale Beanspruchungen
C. Fällgren, H. T. Beier, M. Vormwald
10.48447/BR-2023-019
55th Conference of the Working Group on Fracture Mechanics and Structural Safety
2023
conference paper (PDF)
German
kritische Ebenen,FKM-Richtlinie,mehrkanalige Beanspruchung,nichtproportionale Beanspruchung
Price €25.00
Online only