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Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)

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The present study investigates the influence of defect orientation on the fatigue strength anisotropy of a high-strength alloy produced via Laser Powder Bed Fusion (L-PBF). Defects induced during this fabrication process, which depend on input process parameters, pose a significant challenge in the design of industrial components subjected to fatigue loading. Using numerical simulations, this study examines the impact of typical L-PBF defects on the High Cycle Fatigue (HCF) strength of Ti64. The stress and strain fields surrounding a defect are influenced by its size, proximity to the free surface, orientation, and morphology. Previous studies have highlighted the limitations of fatigue strength prediction models that fail to account for stress gradients near defects [1,2,3]. A model based on the Crossland multiaxial HCF strength criterion, enhanced with a non-local stress analysis to simulate HCF strength, is proposed. The calibration of the non-local parameter is performed by comparing simulation results with experimental data. The model is then used to evaluate the fatigue criticality of real defect geometries, including gas pores and Lack of Fusion (LoF) defects, which commonly occur during the L-PBF fabrication of Ti64. Using a novel methodology that minimizes Finite Element (FE) computations, the multixial HCF strength anisotropy is assessed for two defect populations: gas pores and LoF defects.

Artikelnummer: ICMFF14-2025-61

Titel: Numerical Analysis of Defect Population Influence on the Multiaxial High-cycle Fatigue Strength Anisotropy of Ti64 Manufactured by Laser Powder Bed Fusion (L-PBF)
Autor(en): S.S. Penkulinti, N. Saintier, M. Bonneric, B. Verquin, T. Palin-Luc, F. Lefebvre
DOI: 10.48447/ICMFF14-2025-61
Veranstaltung: 14. International Conference on Multiaxial Fatigue and Fracture 2025
Jahr der Veröffentlichung: 2025
Publikationsart: Tagungsmanuskript (PDF)
Sprache: Englisch
Stichwörter: Laser Powder Bed Fusion (L-PBF),Defects,High-cycle Fatigue,Finite Element Analysis

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Fatigue assessment of welded component like specimens at 300 °C under variable amplitude loading considering multiaxiality with strain- and energy-based fatigue damage parameters

Publikationsart: Tagungsmanuskript (PDF)

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Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): A. Zaiat, A. Blug, G. Laskin, A. Bertz, F. Conrad, C. Kontermann, M. Oechsner

Systematic investigation of the influence of T-stress and LCF overloads in biaxially loaded cruciform specimen on plasticity-induced crack closure using digital image correlation

Publikationsart: Tagungsmanuskript (PDF)

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): A. Trapp, K. Rother

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): S. Vantadori, A. Carpinteri, C. Ronchei, D. Scorza, A. Zanichelli

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): S. Ghadar, A. Fatemi, N. Phan

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Publikationsart: Tagungsmanuskript (PDF)

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): M. Sakane

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Crack Initiation Life Estimate for Notched Specimens of SUS304 and Mod.9Cr-1Mo Steels under Nonproportional Cyclic Loading

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): L. C. Araujo, J. A. Araújo

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): A. Trapp, K. Rother

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Assessing Phase Relationships Between Stress Components in Statistical Fatigue Evaluations

Publikationsart: Tagungsmanuskript (PDF)

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Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): N. M. Bauer, A. Wöhle, J. Baumgartner

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1

Englisch

25,00 €

Nur online erhältlich Neu

Autor(en): C. Fällgren, M. Vormwald

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1

Englisch

25,00 €

Nur online erhältlich Neu